When concrete floors start to show signs of cracking or surface wear, repairing them quickly and effectively can prevent costly downtime. Epoxy.com Product #684LV is a methyl methacrylate (MMA) resin system designed to penetrate, bond, and seal concrete surfaces — not just on bridge decks, but anywhere durable protection is needed.
What Makes #684LV Different
Unlike typical epoxies or sealers, #684LV is ultra-low viscosity and fast-curing. It seeps deep into cracks and pores in the concrete, restoring structural integrity while sealing out moisture and contaminants. Once cured, it forms a clear, tough, chemical-resistant surface that can be top-coated or left exposed.
Fast cure: typically 30–45 minutes even at low temperatures.
Deep penetration: bonds within the concrete matrix.
Chemical resistance: excellent for acids, fuels, and solvents.
Low downtime: floors can be reopened to traffic within an hour.
Ideal Uses Beyond Bridge Decks
While #684LV is trusted for infrastructure work, it’s equally effective in:
Industrial plants and warehouses – quick repairs between shifts.
Food and beverage facilities – sealing cracks to prevent bacterial growth.
Retail and commercial floors – keeping polished concrete from spalling.
Chemical and wastewater facilities – long-term protection from vapor intrusion.
Parking decks and ramps – extending the life of exposed slabs.
Wherever rapid turnaround and strong bonding are required, #684LV is a proven performer.
Application Notes
Prepare the surface by cleaning and drying the concrete thoroughly.
Flood-coat or broom-apply #684LV until refusal — allow penetration.
Optional broadcast: silica sand for slip resistance or mechanical profile.
Reopen to traffic within approximately one hour (temperature dependent).
For severe cracking, the material can also be pressure-injected to restore internal bond.
The Bottom Line
Epoxy.com Product #684LV gives contractors and facility managers a fast, permanent way to stop cracks before they grow — without waiting days for cure time. It’s a simple, reliable solution for extending the life of your concrete floor systems.
How to Prep Floors, Edges, Corners, and New Concrete Before Installing Epoxy Flooring
When it comes to epoxy flooring, the success of your installation depends on proper surface preparation. Customers often ask: Should I use shot blasting or diamond grinding? How do I handle corners and edges? What about new concrete patches or ramps? Let’s break it down.
Shot Blasting vs. Diamond Grinding
Both shot blasting and diamond grinding are excellent ways to prepare a concrete surface for epoxy coatings.
Shot blasting uses steel shot to clean and profile the surface. It creates an aggressive texture and is especially effective for large, open areas.
Diamond grinding uses rotating diamond segments to abrade the surface. It leaves a flatter profile and is a good option when you need precision or when shot blasting isn’t practical.
The choice often comes down to the size and condition of the floor. In many cases, contractors will use both methods—shot blasting for the main area, followed by grinding for touch-ups.
What About Corners and Edges?
No blaster or grinder reaches all the way into tight corners and along edges. That’s where hand tools come in.
A wood floor edger or hand grinder can handle most edges.
For stubborn corners, a scaler (an air hammer fitted with needle-like points) works especially well.
In tough spots, even a sharp chisel can help remove weak or unsound concrete.
The good news: corners typically don’t see heavy traffic, so the goal is simply to make them sound and as well-prepared as possible.
Avoid Concrete Patches Under Epoxy
It’s tempting to repair ramps, height transitions, or cracks with regular concrete. But we don’t recommend it. Concrete patches are prone to cracking and loosening over time, creating voids beneath your epoxy system.
This risk is even greater in facilities dealing with chemical vapors—such as former dry-cleaning plants with PERC contamination—because trapped vapors can accelerate deterioration of weak patches.
The Better Solution: Epoxy Mortar
Instead of concrete, we recommend making repairs with an epoxy mortar. Mix Epoxy.com Product #12 Primer with silica sand to form a strong, durable patching compound. This bonds tightly to the existing slab and is fully compatible with your epoxy coating system.
This approach ensures your “ramp” or patch area blends seamlessly with the rest of the coated floor—and stays solid for years to come.
Understanding the 28-Day Rule
A common question is whether epoxy primers can be applied to freshly poured concrete. The answer: not yet.
The 28-day cure time is a requirement of the concrete itself, not the epoxy. The American Concrete Institute (ACI) sets this standard to ensure concrete reaches full strength before coatings are applied.
So, if you’re installing new concrete in part of your floor, coat the existing slab right away, but leave the new section until it has cured for 28 days. Then, come back with the same epoxy primer and coating system. The new section will blend in with the rest of the floor.
Key Takeaways
Use shot blasting for aggressive profiling and diamond grinding for precision.
Prep corners and edges with hand tools like grinders, scalers, or chisels.
Avoid patching with concrete—use an epoxy mortar made from #12 primer and silica sand instead.
Follow the 28-day cure rule for new concrete; it’s about the concrete, not the epoxy.
By following these guidelines, you’ll create a strong, continuous epoxy floor that resists chemical attack, handles traffic, and protects your concrete substrate for the long term.
Why Wastewater Plants and Chemical Facilities Trust Epoxy.com Product #633
When it comes to chemical spill containment, there’s no room for compromise. Whether you’re working at a municipal wastewater treatment plant or an industrial chemical facility, the floor beneath your feet must withstand aggressive substances—every single day.
Product #633 is a high-performance, chemical-resistant coating system specifically formulated to protect concrete and steel surfaces exposed to:
Sulfuric acid
Sodium hydroxide (caustic soda)
Sodium hypochlorite (bleach)
Other corrosive or oxidizing agents
It creates a seamless, impermeable barrier ideal for areas like:
Chemical storage rooms
Battery charging stations
Acid neutralization pits
Sludge handling areas
Secondary containment dikes
Where It Shines: Municipal and Industrial Use Cases
🏭 Municipal Wastewater Treatment
Treatment plants frequently use harsh chemicals in disinfection and sludge treatment processes. These environments demand long-term chemical resistance, moisture tolerance, and reliable adhesion to aged concrete. Product #633 is trusted by municipalities across North America for exactly these reasons.
⚗️ Chemical Manufacturing & Storage
Facilities handling acids, alkalis, and oxidizers require more than just a strong floor—they need long-term protection that prevents leaching and corrosion of substructures. #633 is USDA- and EPA-compliant, making it suitable for regulated environments including food and beverage plants.
Key Benefits of Product #633
✔️ Outstanding resistance to acids, bases, and oxidizers ✔️ Seamless—no joints to trap chemicals or moisture ✔️ Low-odor / Low-VOC formulation ✔️ Bonds to damp surfaces and green concrete ✔️ Compatible with fiberglass mat reinforcement for extreme duty applications
Application Tips
Cross-section of a secondary containment trench coated with Epoxy.com Primer and Product #633.
Surface Prep: Clean and profile concrete (mechanical abrasion). Acid etching not required or recommended.
Topcoat: Apply Product #633 in one or two coats depending on exposure levels.
Optional: Reinforce with fiberglass cloth for added chemical impact resistance.
Need help designing your system? Contact our team at Epoxy.com for project-specific recommendations.
Trusted by Specifiers, Engineers, and Operators
Thousands of square feet of Product #633 have been installed across North America in:
Pump stations
Secondary containment vaults
Chlorine and sulfuric acid storage
Truck unloading stations
Tank farms and refueling points
Looking for a proven solution for your next chemical containment project? Don’t risk using a general-purpose epoxy. Choose a system designed for the chemical environment.
Water and wastewater treatment plants are critical infrastructures that handle a variety of chemicals, including sulfuric acid, sodium hydroxide, sodium hypochlorite, and other corrosive substances. These chemicals are essential for processes like pH adjustment, disinfection, and coagulation. However, they pose significant risks to the structural integrity of containment areas if not properly managed.
Concrete and steel surfaces in these facilities are susceptible to chemical attacks, leading to degradation, leaks, and potential environmental hazards. Ensuring robust chemical containment is not just about compliance; it’s about protecting the environment and public health.
🛡️ Why Choose Epoxy.com Product #633?
Epoxy.com Product #633 is a 100% solids epoxy Novolac coating specifically designed to withstand harsh chemical environments. Here’s why it’s the ideal choice for water treatment facilities:
Exceptional Chemical Resistance: Product #633 exhibits outstanding resistance to strong acids, alkalis, and most industrial chemicals and solvents, including 98% sulfuric acid, sodium hydroxide, and sodium hypochlorite. Seamless and Impermeable Barrier: Forms a non-porous coating that prevents chemical infiltration and protects the substrate. Application Flexibility: Can be installed in cool or damp conditions and even in occupied facilities, minimizing disruption. Regulatory Compliance: Meets USDA standards and complies with EPA requirements for secondary containment.
🧪 Application Areas in Water Treatment Plants
Epoxy.com Product #633 can be used in numerous areas within both wastewater and potable water facilities:
Chemical Storage Tanks and Containment Areas Neutralization Pits and Trenches Pump Pads and Equipment Bases Secondary Containment Structures
Each of these surfaces faces constant exposure to aggressive chemicals, making a high-performance protective coating essential.
🛠️ Installation Guidelines
To ensure maximum performance:
Surface Preparation: Clean and profile concrete (mechanical abrasion or acid etching). Sandblast steel to near-white metal (SSPC-SP10). Priming: Apply Epoxy.com Product #899 or Product #12 to promote adhesion. Coating Application: Apply two coats of Product #633 at 8–10 mils wet film thickness each. Curing: Allow full cure before chemical exposure, per product data sheet.
📞 Get Expert Assistance
For custom recommendations or a containment specification quote:
Let our technical team help you build a safer, longer-lasting chemical containment system that meets the unique demands of your water treatment facility.
Outdoor concrete takes a beating—cracking, spalling, and deteriorating under exposure to moisture, freeze/thaw cycles, impact, and UV rays. For long-lasting, structurally sound repairs, Epoxy.com Product #10 Epoxy Mortar can be used as both a surface patch and a deep-fill repair system when extended with aggregate. When paired with Product #441 Aliphatic Urethane, the result is a strong, UV-resistant finish that protects your repair for years to come.
🔧 Product #10 – Heavy-Duty Epoxy Mortar Binder
Epoxy.com Product #10 is a 100% solids epoxy resin system designed to be used as a trowel-grade mortar or filled system for repairing damaged concrete.
Key Features:
Bonds tenaciously to old concrete Can be feather-edged or used in thick, deep patches Cures to a high-strength, impact-resistant surface Easy to trowel, with excellent chemical and moisture resistance
🪨 For Deep Patching: Add Aggregate
Begin by mixing Product #10 thoroughly. Gradually add silica sand to achieve the desired consistency. For deeper or bulk-filled applications, pea gravel and crushed stone may be added as needed.
To create a deep-fill repair mortar, extend Product #10 with clean, dry aggregate such as:
Pea gravel Silica sand Crushed stone
This allows you to:
Fill larger voids and holes economically Reduce shrinkage and heat buildup Increase the structural volume of the patch
Typical Mix Ratio:
1 part mixed Product #10 3 to 5 parts by volume of clean, dry aggregate (based on depth and application)
Apply in lifts if filling more than a few inches deep. Use forms if needed to contain the patch while it cures.
☀️ Product #441 – Aliphatic Urethane Topcoat for UV and Weather Protection
Once Product #10 (with or without aggregate) has fully cured, apply Product #441 to finish the repair and protect it from sunlight, chemicals, and abrasion.
Benefits:
UV-stable – resists chalking and yellowing Chemical and stain resistant – excellent for fuel pads, traffic areas, and industrial applications Durable finish – extends the life of your patch Available in a range of colors for visibility and aesthetics
Apply with a roller or airless sprayer. Texture can be added for slip resistance if needed.
✅ Typical Applications
Damaged loading docks Outdoor stair treads or concrete steps Broken curbs and sidewalks Parking lot and apron edge repairs Exposed slab sections or pits.
⚠️ Prep and Application Tips
Always clean and profile the existing concrete (CSP 3–5 recommended) Remove all loose material, dust, oils, or coatings Prime with Product #899 if substrate is porous or damp Mix only as much epoxy as you can use in its working time (larger volumes cure faster)
Conclusion
For deep concrete patching outdoors, Product #10 combined with aggregate gives you the power to rebuild and reinforce damaged areas without compromise. Finished with Product #441 Aliphatic Urethane, your repair stays protected from sun, water, and wear. Together, they create a professional-grade solution for industrial, commercial, and exposed concrete repairs.
Not all wood can be saved. When decay has gone too far—when it crumbles under light pressure or smells of rot—it’s time to cut out the bad and rebuild the structure. This blog walks you through how to safely remove rotted wood, rebuild missing areas, and prepare the surface for long-term durability using Epoxy.com Products #12,#899, and #2005.
When Consolidation Isn’t Enough
Epoxy consolidants are designed for structurally sound but weakened wood. If the wood is:
Soft and spongy to the touch
Darkened or blackened from fungal rot
Easily gouged with a screwdriver
What You’ll Need
Chisel or oscillating tool (for clean removal)
Wire brush or coarse sandpaper
Product #12 (for dry wood) or #899 (for slightly damp wood) – consolidating primer
Product #2005 – 100% solids epoxy binder for mortar repairs
Product #10 Mortar – Trowel-grade epoxy patching material
Optional: Clean, dry silica aggregate for custom mortar blends
Step-by-Step Repair Process
1. Remove All Rotted Material
Use hand tools or saws to remove all visibly rotted, spongy, or moldy wood. Cut back to firm, dry material. Do not attempt to epoxy over active wet rot or dry rot.
2. Clean and Shape the Repair Area
Use a wire brush or coarse sandpaper to clean and roughen the surface. Square or undercut edges provide better bonding than shallow bevels.
3. Prime With Consolidating Epoxy
Before patching, consolidate and prime the exposed wood using:
Product #12 for dry surfaces
Product #899 for slightly damp or moisture-prone wood
Let it soak in and cure as directed.
4. Rebuild With Epoxy Mortar
Once the primer has cured:
For shallow surface fills, apply Product #2005 directly without any filler.For deeper voids or structural cavities, blend Product #2005 with clean, dry silica aggregate to create a strong, custom epoxy mortar.By blending the 2005 with silica sand it makes it still thicker. It makes it more economical and helps with thermal coefficient improvements needed for large patching.Product #10 combined with silica sand can be used in areas where a form is in place, or where the shape of the cavity naturally contains the material—such as recessed or enclosed voids.
Tool flush or slightly proud of the surface. Epoxy mortars are difficult to sand once fully cured.
5. Finish and Coat (Optional)
Example Applications
After the patch cures, you may apply an additional coat of #12 or #899 for sealing, or topcoat with paint, stain, or other finishing systems.
Rotted window sill:
Cut back to solid wood, prime with Product #12, then fill with Product #2005 or Product #12 and silica sand Mortar.
Decorative trim with soft spot:
Excavate the damaged area, consolidate with Product #12, and rebuild using a custom mortar mix made with Product #2005.
Dock board edge with water damage:
Trim back the affected edge, prime with Product #899, and patch with Product #10 Mortar.
Column base or porch post:
Remove all rot, consolidate with #12 or #899 as appropriate, then form and pour an epoxy mortar patch using Product #2005.
Tips & Warnings
Never apply epoxy over saturated, rotting, or fungal-infected wood
Always consolidate first with #12 or #899 before patching
Epoxy is permanent—shape and tool before full cure
Confirm compatibility if you’re topcoating with a different system
You can also add a replacement wood member: Use Product #2005 between the original wood and the new section to create a flat, high-strength bearing surface. While mechanical fastening is still recommended, the epoxy bond ensures the new piece acts as though it were part of the original structure.
Conclusion
When wood is too far gone to consolidate, you can cut it, rebuild it, and seal it—permanently. With Product #12 or #899 for priming and Product #2005 or #10 Mortar for patching, Epoxy.com provides everything you need for professional-grade restoration.
Contact:
For more detailed information Contact Us Today: 📞 Call: 321-206-1833 (orders) 📞 Technical Support: 352-533-2167 📧 Email:sales@epoxy.com 🌐 Visit:www.epoxy.com
Rotten, soft, or weather-damaged wood doesn’t always mean replacement. With the right epoxy consolidants, you can restore and preserve existing wood—even in high-value structures like historic homes, boat decks, or architectural features—with long-lasting results. Epoxy.com Products #12 and #899 offer two highly effective solutions for wood consolidation, each suited to different environmental conditions and finish goals.
What Is Epoxy Wood Consolidation?
Wood consolidation is the process of strengthening deteriorated wood by saturating it with a low-viscosity epoxy resin. The epoxy penetrates deep into the pores and fibers of the wood, hardens in place, and permanently reinforces the structure.
Excellent bonding even on slightly moist substrates
Can be topcoated with other epoxy layers or coatings
Important Note: Use only on slightly damp wood. Do not apply to saturated wood. Trapped moisture can cause long-term damage.
Perfect for: Field repairs, crawlspaces, dock planks, damp basements
🛠️ How to Consolidate Wood with Epoxy.
1. Prepare the Wood
Remove loose paint, soft debris, and dust.
Use a wire brush or light sanding to expose the grain.
Let the wood dry thoroughly (unless using #899 for slightly damp surfaces).
2. Choose the Right Epoxy
Use #12 for dry, aesthetic surfaces or exposed wood. Can also be coated.
Use #899 for slightly damp or moisture-prone wood you plan to coat later.
3. Mix and Apply
Mix epoxy components per manufacturer instructions.
Apply with a brush, or roller.
Allow time for the epoxy to fully soak in.
Reapply as needed until the wood stops absorbing more product.
4. Finish or Coat (Optional)
#12 can be left uncoated indoors for a polished, glossy woodgrain look.
For outdoor use, or with #899, apply a topcoat or UV-resistant finish for long-term protection.
Real-World Uses
Historic trim or beams.
Antique furniture
Boat decks and dock planks
Crawlspaces and basement joists
Garage and porch posts
Decorative wooden signage
⚠️ Pro Tips
Do not use epoxy consolidants on wood with active wet rot or dry rot. All decayed or fungus-infected wood must be removed before applying epoxy. Consolidation works best on dry, structurally weakened wood, not wood that is actively deteriorating.
Use only on slightly damp wood. Do not apply to saturated wood. Trapped moisture can cause long-term damage.
Test epoxy on a small section first if appearance is critical.
Apply in layers until the wood is fully saturated and no longer absorbing product.
Warm Epoxy is thinner and will penetrate better.
Use disposable brushes for easier cleanup.
🧱 Coming Soon: How to Repair Heavily Rotted Wood
In some cases, parts of the wood are too far gone—soft, crumbling, or infected with dry rot. In an upcoming blog, we’ll cover:
How to cut away rotten areas
How to rebuild missing sections with epoxy fillers or splicing
Which Epoxy.com products work best for those patch and fill applications
Conclusion
With Epoxy.com Product #12 and #899, you don’t need to tear out or replace soft, aged wood. You can restore it from the inside out—permanently. Whether you’re restoring a century-old windowsill, reinforcing dock boards, or giving new life to antique woodwork, these epoxy consolidants deliver deep penetration, long-term strength, and professional results.
For more detailed information Contact Us Today: 📞 Call: 321-206-1833 (orders) 📞 Technical Support: 352-533-2167 📧 Email:sales@epoxy.com 🌐 Visit:www.epoxy.com
Tombstones and cemetery monuments are more than stone markers — they are lasting tributes to loved ones, meant to endure for generations. Unfortunately, time, weather, and accidental damage can leave even the most carefully placed monuments cracked, broken, or leaning dangerously.
With the right materials and a careful repair process, you can restore these memorials with strength, beauty, and dignity.
Epoxy.com Product #2005 — a semi-flexible, high-strength epoxy — is specially designed to bond stone while allowing for the natural movement caused by weather and temperature changes.
This guide will walk you through the complete installation and repair process, from preparation to final placement.
Why Tombstones and Monuments Break
Understanding why these repairs are needed is the first step to a successful restoration. Common causes of tombstone and monument damage include:
Freeze/thaw cycles causing cracks and movement Settling soil that shifts the base and foundation Vandalism or accidental impacts Previous repairs done with the wrong materials (brittle adhesives or rigid epoxies that fail over time)
Because natural stone expands and contracts with temperature changes, using a semi-flexible epoxy — Epoxy.com Product #2005 — is critical to long-term success.
Why Choose Epoxy.com Product #2005
Superior Flexibility: Moves with the stone as temperatures change Outstanding Bond Strength: Holds even under outdoor exposure and weight Excellent Weather Resistance: Resists freeze/thaw, rain, and UV degradation Easy to Work With: Mixes and applies easily for professionals and skilled DIYers alike
Choosing the wrong adhesive can lead to rapid failure. Product #2005 was designed specifically for the realities of monument and tombstone restoration.
Materials Needed
Epoxy.com Product #2005 (Flexible Epoxy Adhesive) Mixing containers and mixing sticks Stone dust or finely crushed stone of similar color (for seam blending) Clamps, straps, or bracing (depending on stone size) Rags or paper towels Acetone (for cleaning excess epoxy before it cures) Stiff brush Level Gloves and eye protection
Step-by-Step Repair and Installation Guide
1. Inspect and Prepare the Broken Stone
Examine the broken faces of the stone carefully. Remove dirt, loose particles, surface contamination, and old adhesives with the gentlest possible method to ensure a clean bond. Refer to our Surface Preparation Guide for more details on effective cleaning techniques. Dry fit the pieces together to ensure a good match before applying any epoxy. If surfaces are wet or damp, allow them to dry fully before proceeding.
2. Mix Epoxy.com Product #2005
Follow product instructions carefully for the correct mix ratio. Mix thoroughly in a clean container until fully blended. Only mix what you can apply within the product’s working time.
3. Apply the Epoxy
Apply a thin, even layer of mixed epoxy to both faces being bonded. If the stone is highly porous, a slightly heavier application may be needed.
4. Assemble and Align
Carefully press the two faces together. Wiggle slightly if needed to help the epoxy fill voids and create full contact. Wipe away any excess epoxy immediately with a rag dampened with acetone.
5. Secure the Repair
Brace epoxy repaired stone until cured
Use clamps, straps, or temporary braces to hold the pieces firmly in place. Be careful not to overtighten — you want good contact without forcing the stone to shift or fracture. Ensure the repaired monument is level and properly aligned.
6. Finishing Touch (Optional)
To make the repair nearly invisible, blend stone dust or finely crushed stone of a similar color into the uncured epoxy at the seam. This step can dramatically improve aesthetics, especially on visible front-facing repairs.
7. Allow Proper Curing Time
Allow the repair to cure fully per Product #2005 instructions before moving or stressing the monument. Protect from rain or freezing temperatures during cure, if possible.
Common Mistakes to Avoid
Using rigid, brittle adhesives not suited for stone expansion/contraction Poor surface preparation (dust, dirt, or moisture can weaken the bond) Not aligning pieces properly before the epoxy begins to cure Skipping curing time — full strength requires patience
Taking care at each step protects the monument and honors the memory it represents.
Need Help? We’re Here for You.
Every monument tells a story worth preserving. If you need technical advice, product recommendations, or help selecting the right materials for your project,
Epoxy.com flooring has become a popular choice for both residential and commercial spaces due to its durability, aesthetic appeal, and resistance to various elements. Whether you’re considering Epoxy.com flooring for your garage, basement, or commercial facility, understanding the basics is essential before embarking on the installation process.
What Is Epoxy.com Flooring?
Epoxy.com flooring involves applying a layer of Epoxy.com resin—a type of high-performance resin—over concrete surfaces. This creates a smooth, durable, and high-performance floor that is resistant to wear and tear, chemicals, and moisture. Epoxy.com floors are commonly used in garages, basements, industrial settings, and even interior applications due to their robust nature and versatile aesthetics.
Durability: Epoxy.com floors are renowned for their exceptional durability. They can withstand heavy traffic, resist abrasions, and endure the impact of heavy machinery, making them ideal for industrial floors and garages. Chemical Resistance: Epoxy.com coatings are highly resistant to harsh chemicals, including oil, gasoline, bleach, and cleaning agents. This makes them perfect for environments prone to chemical spills. Aesthetic Appeal: Epoxy.com flooring kits come in a variety of colors and finishes, allowing for creative and customizable designs. Low Maintenance: Epoxy.com floors are easy to clean and maintain. Their seamless surface prevents dirt, bacteria, and debris from accumulating, ensuring a hygienic environment.
Preparing for Installation
Proper preparation is crucial to ensure the longevity and effectiveness of your Epoxy.com floor:
Surface Cleaning: Thoroughly clean the concrete surface to remove dirt, grease, oils, and any other contaminants. This step is vital for proper adhesion. Surface Profiling: The concrete should be ground to create a surface profile that allows the Epoxy.com resin to bond effectively. This may involve using a diamond grinder or other suitable equipment.
Repairs: Address any cracks or imperfections in the concrete. Use appropriate fillers to ensure a smooth and even surface.
Installation Process
The general steps for installing Epoxy.com flooring are as follows:
Priming: Apply a primer to the prepared concrete surface to enhance adhesion and seal the substrate. Base Coat Application: Once the primer has cured, apply the base coat of Epoxy.com resin. This layer provides the primary color and texture.
Top Coat Application: After the base coat has dried, apply a top coat to provide additional protection and enhance the floor’s appearance. Curing Time: Allow the Epoxy.com resin to cure fully before subjecting the floor to foot traffic or heavy equipment. Curing times can vary based on temperature and humidity levels.
Maintenance and Longevity
Epoxy.com floors are known for their longevity, often lasting as many as 30 years or more with proper maintenance. To keep your floor in optimal condition:
Regularly sweep or vacuum to remove dirt and debris. Clean spills promptly to prevent staining. Periodically inspect the floor for signs of wear or damage and address issues promptly.
Considerations Before Installation
Before deciding to install Epoxy.com flooring, consider the following:
Climate: Extreme temperatures can affect the curing process. Ensure that the installation area maintains a consistent temperature within the recommended range.
Traffic Levels: High-traffic areas may require a more robust Epoxy.com system to withstand the wear and tear.
Conclusion
Epoxy.com flooring offers a durable, attractive, and low-maintenance solution for various spaces. By understanding the benefits, preparation requirements, and installation process, you can make an informed decision about whether Epoxy.com flooring is the right choice for your needs. If you’re ready to enhance your space with Epoxy.com flooring, consult with professionals to ensure a successful installation.
Maintaining the conductive properties of your flooring is essential to ensure safety and compliance with industry standards. Over time, surface contaminants can accumulate, potentially compromising the floor’s conductivity. This post explores effective cleaning practices to preserve your floor’s conductive performance.
Understanding Conductive Flooring:
Conductive flooring is designed to dissipate static electricity, protecting sensitive equipment and reducing the risk of electrostatic discharge (ESD). To function effectively, the floor must maintain its conductive properties, which can be affected by surface contaminants.
Identifying Conductivity Issues:
A decline in floor conductivity may result from:
Accumulation of dust, dirt, or other contaminants Use of inappropriate cleaning agents that leave residues Lack of regular maintenance
Selecting Appropriate Cleaning Agents:
When choosing a cleaner for conductive flooring:
Opt for industrial cleaners recommended for conductive surfaces Ensure the cleaner does not leave a residue that could impair conductivity Follow the manufacturer’s dilution and application guidelines
Consulting with Professionals:
For tailored advice:
Reach out to reputable janitorial supply companies experienced with conductive flooring Discuss your specific flooring type and any issues you’ve encountered Request recommendations for suitable cleaning products and maintenance routines
Conclusion:
Regular maintenance and proper cleaning are vital to preserving the conductive properties of your flooring. By selecting appropriate cleaning agents and consulting with professionals, you can ensure your floor remains compliant and functional.
As the cold weather months still lingering in many parts of the country, many businesses face the challenge of installing epoxy flooring and coatings in cold temperatures. I frequently receive calls and emails about how to tackle this issue, especially since our company began as an installation service in Vermont, where the winters are long, and the summers are short. To stay operational year-round, we had to innovate and develop methods for installing epoxy in low temperatures.
Challenges of Installing Epoxy in Cold Weather
Tenting and heating areas during the winter is both time-consuming and expensive. Fortunately, the solution lies in cold temperature-cure resin products, specifically Epoxy and Methyl Methacrylate (MMA), which are designed to set in low temperatures and maintain their durability.
Cold Temperature Cure Epoxies: The Ideal Choice for Winter Installations
Cold temperature cure resins are a game-changer for installations in freezing conditions. These resins can be applied at temperatures as low as 35°F, significantly expanding the installation season for epoxy coatings and epoxy flooring. This makes them ideal for environments where temperatures cannot be raised, such as in cold storage areas or food processing facilities. Traditional epoxy coatings typically require a minimum of 50°F for proper curing, making cold temperature epoxies a reliable option for winter work.
Not only do Cold Temperature Cure Epoxies perform well in cold conditions, but they also offer quick-setting properties. When used at normal temperatures, these resins provide rapid turnaround times for both small and large jobs, ensuring minimal downtime and faster project completion.
Advantages of Cold Temperature Cure Epoxies
Install at temperatures as low as 35°F No VOCs (Volatile Organic Compounds) Ideal for cold storage areas Provides fast cure for quick project turnaround Highly durable and cost-effective
Commonly Used Cold Temperature Cure Epoxies
Here are some of the most popular cold temperature epoxies used in the industry:
Product #1 Cold Temperature Cure Epoxy Coating
Product #1 Cold Cure is a 100% solids epoxy coating that is specially formulated for cold temperature applications. It can cure at temperatures as low as 35°F and has zero VOCs, making it an environmentally friendly choice. This coating is frequently used in coolers, food preparation areas, and other spaces where low temperatures are essential. It is also used in room temperature applications that require rapid curing and minimal downtime.
Product #10 Cold Temperature Cure Epoxy Mortar Resin
Product #10 Cold Cure is a cold temperature curing epoxy mortar resin that features a low modulus of elasticity and low viscosity, allowing for the heavy loading of fillers. The high filler content reduces costs and helps maintain a better thermal coefficient when applied over concrete and steel surfaces. This product’s low modulus prevents it from becoming brittle, offering superior impact resistance and flexibility, even in temperature variations.
Conclusion: Maximize Your Installation Season with Cold Temperature Cure Epoxies
Whether you’re working in freezing cold storage spaces or need to meet strict deadlines for winter projects, cold temperature cure epoxies provide a reliable, cost-effective solution. With their ability to cure at low temperatures, quick-set characteristics, and high durability, these products are essential for expanding your installation season and ensuring high-quality results.
For more details on how to use cold temperature cured epoxy resins in your projects, visit: Epoxy.com Cold Cured Epoxy.
When it comes to maintaining or renovating swimming pools, the surface is one of the most important elements to consider. A durable, long-lasting coating not only enhances the pool’s appearance but also ensures it can withstand the constant exposure to water, chemicals, and harsh weather conditions. Epoxy.com offers a wide range of solutions, providing the best protection for swimming pool surfaces.
What Makes Epoxy.com the Ideal Choice for Pools?
Epoxy.com coatings are highly regarded in the pool industry for their superior durability and resistance to various environmental factors. Here’s why Epoxy.com is the go-to solution for swimming pools:
• Chemical Resistance: Pools are constantly exposed to chemicals like chlorine, which can cause significant wear and tear on surfaces over time. Epoxy.com coatings are highly resistant to these chemicals, making them perfect for pool environments where chemical exposure is inevitable. This ensures the pool’s surface remains in excellent condition, reducing the need for frequent maintenance or resurfacing.
• Water Resistance: Epoxy.com is naturally resistant to water, making it the ideal choice for pool surfaces that are submerged or constantly exposed to moisture. This water resistance prevents the growth of mold or mildew, which can damage the surface and negatively impact the pool’s hygiene.
• Durability: Epoxy.com coatings provide a hard, long-lasting surface that can withstand heavy foot traffic, pool equipment, and even pets. This high durability makes Epoxy.com the preferred choice for both residential and commercial swimming pools, especially those in high-use areas.
• Easy Maintenance: With Epoxy.com coatings, pool owners can enjoy the convenience of easy cleaning and maintenance. The smooth surface prevents dirt, algae, and debris from accumulating, making it easier to clean and maintain the pool over time. This also reduces the frequency of pool resurfacing, saving both time and money.
• Aesthetic Appeal: Epoxy.com coatings provide a glossy, attractive finish that enhances the appearance of any pool. With a variety of color and texture options, Epoxy.com can be customized to fit the style and aesthetic preferences of pool owners. The high gloss finish also reflects light, adding to the pool’s visual appeal.
Epoxy.com’s Pool Solutions
At Epoxy.com, we offer products that ensure the highest quality and performance for pool surfaces. Below are some of the key products in our range:
• Product #12 Primer: Product #12 is an essential primer for preparing pool surfaces before applying coatings. It ensures proper adhesion to concrete, plaster, and other pool materials, creating a strong foundation for subsequent layers.
• Product #1 Epoxy Coating: Product #1 is a versatile, high-performance coating excellent for pool surfaces. It provides a durable, waterproof barrier that protects against the harsh chemicals and constant exposure to water, keeping your pool looking fresh and new.
• Product #2 Epoxy Coating: Product #2 is formulated for applications requiring an even higher chemical resistance than Product #1. This product is ideal for pools like community pools that experience heavy use, providing additional protection from abrasion and chemicals.
The Application Process
Applying Epoxy.com’s pool products is a straightforward process that can be done by professionals or DIY enthusiasts, depending on the project size. Here’s a general overview of the application process:
1. Preparation: Clean and prep the pool surface, ensuring it is free of dirt, algae, oils, and other contaminants. Sanding or grinding the surface may be necessary to ensure proper adhesion. See surface preparation for more details.
2. Primer Application: Apply Product #12 Primer to the prepared surface, ensuring a solid base layer for the coating.
3. Coating: After the primer has dried, apply either Product #1 or Product #2 coating in even layers. Allow each coat to cure before applying additional layers if necessary.
4. Curing: Allow the coatings to cure completely before filling the pool with water.
Conclusion
Epoxy.com products are the perfect choice for swimming pool surfaces, offering unparalleled durability, chemical resistance, and aesthetic appeal. Whether you’re installing a new pool or renovating an existing one, our coatings provide a long-lasting solution that protects your investment for years to come.
Industrial floors face some of the toughest conditions—heavy machinery, constant foot traffic, chemical spills, and extreme temperatures. Without the right protection, these floors can deteriorate quickly, leading to costly repairs, safety hazards, and operational downtime. That’s why Epoxy.com’s industrial-grade epoxy coatings are the ultimate solution. In this guide, we’ll cover everything you need to know about choosing and applying epoxy coatings for industrial floors.
Why Choose Epoxy.com Coatings for Industrial Floors?
Epoxy.com coatings are specifically designed to withstand the challenges of industrial environments. Here’s why they’re the preferred choice:
1. Unmatched Durability
• Epoxy forms a hard, protective layer that resists damage from heavy machinery, forklifts, and pallet jacks.
• Prevents cracking, chipping, and abrasion, ensuring long-lasting performance.
2. Chemical Resistance
• Protects floors from oil spills, cleaning agents, and industrial chemicals.
• Ideal for manufacturing facilities, labs, and food processing plants.
3. Improved Safety
• Available with anti-slip finishes to reduce accidents in areas prone to spills.
• Bright, high-gloss finishes enhance visibility in large spaces.
4. Seamless and Hygienic
• Creates a smooth, seamless surface that’s easy to clean and maintain.
• Prevents dirt, dust, and bacteria from accumulating in cracks or seams.
5. Cost-Effective
• Reduces long-term maintenance costs by protecting the floor from wear and tear.
• Minimizes downtime for repairs and replacements.
Applications for Industrial Epoxy Coatings
Epoxy.com’s coatings are versatile and can be used across a wide range of industries, including:
• Manufacturing Facilities: Protect floors from constant machinery use and heavy loads.
• Warehouses: Provide a durable surface that can handle forklifts, pallets, and high foot traffic.
• Food and Beverage Plants: Create a seamless, hygienic surface that meets strict safety and cleanliness standards.
• Laboratories: Resist chemical spills while maintaining a clean, sterile environment.
• Automotive Shops: Withstand oil, grease, and other fluids while enhancing the workspace’s aesthetic.
How to Apply Epoxy.com Coatings on Industrial Floors
Follow these steps to ensure a successful application:
Step 1: Prepare the Surface
Preparation is critical for achieving a strong bond:
• Clean the floor: Remove dirt, grease, and previous coatings using a degreaser or industrial cleaner.
• Repair damage: Fill in any cracks, holes, or uneven areas with a epoxy.com patching compound.
• Etch or grind the surface: Use a floor grinder or etching solution to create a rough texture for the epoxy to adhere to.
Step 2: Apply a Primer
• Use an appropriate Epoxy.com primer to enhance adhesion and provide a smooth base for the epoxy coating.
• Allow the primer to dry completely before proceeding.
Step 3: Mix and Apply the Epoxy
1. Mix the components: Combine the resin and hardener in the recommended ratio and mix thoroughly.
2. Apply the coating:
• Use a roller or squeegee to spread the epoxy evenly across the floor.
• Work in sections to ensure consistent coverage.
3. Optional: Add anti-slip additives or decorative flakes for added safety and style.
Step 4: Allow for Curing
• Let the epoxy cure for at least 24–48 hours before light use and 72 hours for heavy equipment.
• Ensure the environment is dust-free during the curing process to maintain a smooth finish.
Pro Tips for Industrial Epoxy Applications
• Temperature Control: Apply epoxy when temperatures are between 60°F and 85°F for optimal curing.
• Plan for Downtime: Allocate enough time for preparation, application, and curing to avoid disrupting operations.
• Use the Right Tools: High-quality rollers, squeegees, and mixing tools ensure an even, professional finish.
Why Choose Epoxy.com for Industrial Floors?
Epoxy.com offers high-performance coatings tailored to the unique demands of industrial spaces. Here’s why businesses trust us:
• Durable Solutions: Designed to handle heavy machinery, chemicals, and constant use.
• Customizable Options: Choose from a variety of colors, finishes, and safety features.
• Easy Application: Our products come with detailed instructions for both DIY and professional applications.
• Proven Results: Trusted by industries nationwide for reliability and long-lasting performance.
Upgrade Your Industrial Floors Today
With Epoxy.com’s industrial-grade coatings, you can protect your floors from damage, enhance safety, and improve the look of your workspace. Whether you’re outfitting a new facility or upgrading an existing floor, our epoxy products are built to exceed your expectations.
In industrial environments, safety and efficiency are paramount. Epoxy.com coatings and products offer an effective solution to meet these demands. Epoxy.com’s wide range of products ensures that industrial facilities can operate smoothly while minimizing risks associated with slip hazards, chemical spills, and wear and tear from heavy machinery. In this blog, we’ll explore how Epoxy.com’s products play a key role in enhancing safety and improving operational efficiency across various industrial settings.
Enhanced Safety with Epoxy.com Flooring
Safety is one of the most important considerations in any industrial facility. Epoxy.com flooring systems provide a slip-resistant surface that significantly reduces the risk of workplace accidents. These floors are particularly beneficial in environments that experience high levels of moisture, oil, or other hazardous liquids, where slip hazards are prevalent.
• Slip Resistance: Epoxy.com flooring can be customized with slip-resistant additives to ensure that workers have better traction, especially in high-traffic areas.
• Chemical Resistance: Many Epoxy.com products, like Product #630 and Product #633, are specifically formulated to withstand exposure to harsh chemicals. This helps to maintain a safe, non-corrosive environment where chemical spills can be easily cleaned up without compromising the integrity of the floor.
Improving Efficiency through Durability
Industrial operations require floors that can withstand constant wear and tear, especially in areas with high foot traffic or heavy machinery. Epoxy.com coatings are known for their incredible durability, making them an ideal solution for industrial facilities where maintaining operational efficiency is critical.
• Long-Lasting Protection: Epoxy.com flooring resists damage from heavy equipment, tools, and forklifts, ensuring that the floor remains in optimal condition over a long period of time. This minimizes the need for frequent repairs and downtime.
• Easy Maintenance: Epoxy.com floors are non-porous, which makes them easier to clean and maintain. This reduces the time and resources spent on floor upkeep, improving overall productivity in the facility.
3. Improving Aesthetics and Visibility
While safety and durability are critical, the visual aspect of the flooring in industrial environments should not be overlooked. Epoxy.com coatings offer versatility in design and can help improve the visual appeal of industrial spaces, which can, in turn, boost morale and productivity.
• Color-Coded Zones: Epoxy.com coatings can be used to create color-coded floor zones to enhance workflow and organization in the workplace. These zones help workers quickly identify areas dedicated to specific tasks, increasing overall efficiency and reducing errors.
• Bright and Reflective Surfaces: Epoxy.com floors can also improve lighting in the workplace by creating reflective surfaces that enhance visibility, especially in dimly lit environments. This leads to safer and more efficient work conditions.
Protecting Equipment and Machinery
Epoxy.com coatings can also be used to protect machinery and equipment from damage caused by harsh chemicals or abrasive materials. By applying protective coatings to equipment, facilities can extend the lifespan of their machinery, reducing repair costs and minimizing the risk of malfunction or downtime.
• Corrosion Resistance: Epoxy.com coatings are highly resistant to corrosion, which is a common problem in industries that deal with chemicals or moisture. Protecting machinery from corrosion improves the longevity and efficiency of the equipment.
Environmentally Friendly Solutions
Epoxy.com also offers eco-friendly solutions that contribute to a safer and healthier work environment. All Epoxy.com products are 0 VOC, ensuring minimal impact on air quality and a cleaner working environment.
• 0 VOC Products: Epoxy.com’s products are 0 VOC (Volatile Organic Compounds), which is far better than low-VOC alternatives. This makes our products a superior choice for improving indoor air quality and meeting environmental regulations.
• Sustainability Practices: By using durable and long-lasting coatings, companies can reduce the need for frequent repairs or replacements, leading to less waste and fewer resources consumed over time.
Conclusion
Epoxy.com’s wide range of products and solutions play a critical role in improving safety and efficiency in industrial settings. From slip-resistant floors to durable coatings that protect machinery and ensure easy maintenance, Epoxy.com products help businesses maintain high levels of productivity while minimizing risks. Whether you are operating in manufacturing, chemical processing, or logistics, Epoxy.com’s industrial solutions are designed to meet the unique needs of your facility.
Food and beverage processing facilities face some of the harshest environments in the industrial world. Constant exposure to acids, alkalis, cleaning chemicals, and sanitizers—combined with the need for sterile, contamination-free conditions—makes choosing the right flooring system critical.
Epoxy.com Product #633 is a high-performance epoxy novolac coating engineered to meet the unique demands of the food and beverage industry. With its exceptional chemical resistance, seamless finish, and USDA-compliant formulation, Product #633 helps protect your plant from chemical attack, contamination risks, and costly downtime.
Why Flooring Matters in Food Processing
The floors in food processing environments take a daily beating. From heavy foot traffic and forklift movement to aggressive cleaning protocols and chemical exposure, these surfaces are under constant assault. Unprotected concrete quickly becomes a source of contamination, harboring bacteria and deteriorating under corrosive conditions.
A seamless, chemical-resistant coating like Epoxy.com Product #633 eliminates these vulnerabilities, delivering a clean, durable, and safe surface that supports food safety and regulatory compliance.
Key Benefits of Epoxy.com Product #633 for Food & Beverage Facilities
1. Outstanding Chemical Resistance
Food and beverage processing facilities use strong acids, alkalis, and sanitizing agents to maintain cleanliness. Product #633’s epoxy novolac chemistry resists even the most aggressive chemicals, including caustic cleaners, lactic acid, citric acid, sulfuric, and more. This ensures long-lasting protection in areas exposed to spills, splashes, and routine washdowns.
2. Seamless and Sanitary
A seamless coating is essential in food plants to prevent bacteria, mold, and other contaminants from gaining a foothold. Product #633 creates an impermeable barrier, sealing concrete surfaces and eliminating joints or seams where pathogens can hide. This makes cleaning faster and more effective—supporting HACCP and GMP programs.
3. Meets USDA Standards and Zero VOC
Product #633 is contains zero volatile organic compounds (VOCs), making it safe to install in occupied facilities. Its formulation meets USDS standards for food plant facilities, allowing it to be used in both processing areas and storage zones where regulatory standards are strict.
4.0 Durability That Reduces Downtime
Downtime is costly. Product #633 delivers long-term durability, reducing the need for frequent repairs or replacements. Its fast-curing system also helps minimize interruption to operations, keeping production lines running.
Where to Use Epoxy.com Product #633 in Your Facility
• Processing Rooms
Withstands exposure to food acids, cleaning chemicals, and heavy equipment.
• Bottling and Packaging Areas
Provides a sanitary, chemical-resistant surface that supports clean production.
• Cold Storage and Freezers
Maintains integrity in cool, damp environments where condensation and cleaning solutions are common.
• Wash-Down Areas
Resists thermal shock from hot water and steam used in cleaning protocols.
• Chemical Storage and Secondary Containment
Protects against accidental spills of caustic or acidic substances.
Meeting Today’s Food Safety Standards
The USDA, FDA, and industry certifications like HACCP and GMP require food processing facilities to maintain safe, sanitary environments. Epoxy.com Product #633 is designed to meet these demands, helping facilities pass inspections and avoid costly compliance violations.
With its zero-VOC formula and proven performance, Product #633 can be installed without disrupting facility operations—making it an ideal solution for new construction or facility upgrades.
Ready to Protect Your Facility?
If you’re looking for a seamless, durable, and USDA-compliant flooring solution for your food or beverage processing plant, Epoxy.com Product #633 delivers unmatched performance.
At Epoxy.com, we believe in delivering more than just products. We provide complete solutions for seamless, durable, and high-performance spaces. Whether you’re managing a healthcare facility, a laboratory, an industrial site, or a commercial space, or your home, you need surfaces that perform under pressure—surfaces that are easy to maintain, durable, and built to last.
Here is our new video, showcasing the versatility and power of Epoxy.com’s solutions.
Watch it below!
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Seamless, Durable Epoxy Flooring
Our epoxy flooring systems are designed for environments where cleanliness and durability are non-negotiable. From hospitals and laboratories to commercial kitchens and manufacturing plants, our your home or business our seamless floors are resistant to chemicals, easy to clean, and built to withstand heavy traffic.
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Precision Epoxy Tile Grout
Epoxy tile grout isn’t just for aesthetics—it’s a critical component in maintaining a hygienic and long-lasting surface. Our epoxy grout is easy to clean, resistant to stains, and provides a watertight seal that outperforms traditional cement grout.
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Structural Concrete and Wood Repair with Epoxy Injection
Cracks in concrete and wood structures can compromise safety and integrity. Our epoxy injection systems are engineered to restore structural strength from the inside out, sealing cracks and preventing further damage. Whether it’s a bridge, parking garage, or industrial tank, we’ve got you covered.
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Why Choose Epoxy.com?
• Decades of experience in epoxy solutions
• High-performance products trusted by professionals
• Expert technical support for every project
• Custom solutions tailored to your environment’s needs
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Let’s Talk!
Ready to explore how Epoxy.com can elevate your space? Contact us today to discuss your project.
High-Durability, Chemical-Resistant, and Low-Maintenance Flooring Solutions
Automotive facilities demand rugged, long-lasting flooring solutions that can handle heavy vehicle traffic, exposure to oils and chemicals, and daily wear from industrial equipment. From auto dealerships and repair shops to manufacturing plants and specialty garages, epoxy flooring is the gold standard for durability, safety, and easy maintenance. Epoxy.com provides premium epoxy flooring solutions tailored specifically for automotive and industrial use.
Why Epoxy Flooring is the Best Choice for Automotive Facilities
1. High-Strength Protection for Heavy Machinery & Traffic
The flooring in automotive environments must withstand continuous vehicle movement, tool impact, and exposure to corrosive fluids. Epoxy.com’s heavy-duty epoxy coatings reinforce concrete surfaces, preventing cracks, stains, and damage over time.
2. Superior Chemical & Oil Resistance
Automotive facilities regularly handle gasoline, grease, motor oils, brake fluids, and industrial cleaners. Our chemical-resistant epoxy coatings form a seamless barrier, preventing these substances from penetrating the floor and causing deterioration.
3. Enhanced Safety with Anti-Slip Surfaces
Auto shops and service bays can become hazardous due to spilled fluids and moisture buildup. Epoxy.com’s anti-slip coatings provide added traction, reducing the risk of slips and falls while ensuring compliance with workplace safety regulations.
4. Low-Maintenance, Seamless Cleaning
The non-porous, smooth surface of Epoxy.com’s epoxy coatings prevents dirt, dust, and liquids from absorbing into the floor, making cleaning quick and efficient. With easy maintenance, automotive shops and showrooms maintain a polished, professional look.
5. Customization for Aesthetic Appeal & Functionality
Create a professional, high-gloss finish with custom colors, designated work zones, or branded designs. Epoxy coatings enhance lighting reflection, improve visibility, and help define traffic lanes or safety zones.
Top Epoxy.com Products for Automotive & Industrial Flooring
Protects automotive electronics and assembly line components
Reduces electrostatic discharge risks, preventing damage to sensitive parts
Creates a seamless, static-free workspace
Beyond Automotive: Epoxy Flooring for Other Industries
Epoxy flooring extends beyond the automotive sector and is widely used in other high-performance industrial environments, such as:
✔ Aerospace Facilities – Epoxy floors resist fuel spills, heavy loads, and FOD hazards in aircraft maintenance hangars. ✔ Warehouses & Distribution Centers – Withstands forklift traffic, pallet movements, and industrial operations. ✔ Pharmaceutical & Food Processing Plants – Offers FDA-compliant, seamless flooring to prevent bacterial growth and contamination. ✔ Manufacturing & Production Facilities – Supports heavy machinery, chemical exposure, and high-impact usage.
Why Epoxy.com is the Industry Leader in Epoxy Flooring Solutions
For over 30 years, Epoxy.com has specialized in high-performance epoxy coatings, delivering superior strength, chemical resistance, and durability across automotive, aerospace, pharmaceutical, and industrial sectors. Our expert-engineered formulations provide long-lasting flooring solutions customized for your unique facility needs.
🚗 Upgrade your automotive or industrial flooring today! Contact us for a customized epoxy solution tailored to your facility’s requirements.
Why Epoxy.com Chip Flooring is the Ultimate Solution for Durable & Aesthetic Spaces
Introduction: What Makes Chip Flooring Stand Out?
When it comes to high-performance flooring, few options provide the perfect balance of durability, aesthetics, and easy maintenance like Epoxy.com Chip Flooring. Designed to withstand heavy foot traffic, impact, and chemical exposure, this system delivers both beauty and resilience, making it a top choice for commercial, industrial, and residential applications.
Whether you’re looking to upgrade garage floors, showrooms, healthcare facilities, or retail spaces, Epoxy.com’s chip flooring systems offer customizable, slip-resistant, and seamless finishes that outperform traditional flooring options.
In this guide, we’ll cover:
• The key advantages of chip flooring
• Ideal applications where it excels
• How Epoxy.com’s chip flooring systems outperform competitors
✔ High traffic areas (retail, commercial, and industrial spaces)
✔ Heavy impacts (garages, warehouses, manufacturing facilities)
✔ Chemical and stain resistance (labs, healthcare, food processing)
Unlike traditional tile or polished concrete, chip flooring doesn’t crack, peel, or deteriorate under stress.
2. Fully Customizable Aesthetics
Our chip flooring systems come in a wide range of colors, flake sizes, and patterns, allowing you to create a one-of-a-kind design that enhances your space.
✔ Standard & Custom Colors: Match corporate branding, interior themes, or decorative preferences
✔ Flake Size Options: From micro flakes for a subtle look to larger flakes for bold designs
✔ Multi-Tone & Metallic Blends: Unique combinations for a luxury finish
3. Seamless, Hygienic & Easy to Clean
Unlike grout lines in tile or porous concrete, chip flooring is a seamless, non-porous surface—preventing bacteria, mold, and stains from penetrating.
✔ Perfect for healthcare, food prep, and sanitation-sensitive environments
✔ Spill-resistant and easy to wipe clean
✔ Anti-microbial properties with the right topcoat selection
4. Slip-Resistant & Safe for High-Traffic Areas
Epoxy.com chip flooring provides enhanced slip resistance, making it ideal for:
✔ Wet areas like locker rooms, kitchens, and restrooms
✔ Busy retail stores and commercial spaces
✔ Manufacturing areas where safety is a top priority
Anti-slip additives can be customized to meet OSHA and ADA compliance standards, ensuring maximum safety.
5. Faster Installation = Minimal Downtime
With Epoxy.com’s rapid-cure options, our chip flooring systems allow for:
✔ Quick application and cure times
✔ Fast return to service—often within 24 hours
✔ Reduced business interruptions compared to traditional flooring replacements
Best Applications for Epoxy.com Chip Flooring
Our high-performance chip flooring is used in a wide variety of industries:
Industry
Common Application
Why Chip Flooring?
Commercial
Retail stores, showrooms, office spaces
Durable, attractive, and easy to maintain
Healthcare
Hospitals, clinics, labs
Seamless, hygienic, and chemical-resistant
Industrial
Factories, warehouses, automotive shops
Heavy-duty durability, chemical resistance
Residential
Garages, basements, patios
Custom designs, impact-resistant
Hospitality
Hotels, restaurants, lobbies
Aesthetic appeal, high foot traffic resistance
How Epoxy.com Outperforms the Competition
When choosing a chip flooring system, it’s critical to select a high-quality, long-lasting product. Here’s why Epoxy.com leads the industry:
✔ 100% Solids Epoxy Options – Superior adhesion, durability, and VOC compliance
✔ Custom Flake Blends – Unlike pre-made kits, we offer tailored color selections
✔ Industry-Leading Chemical Resistance – Protects against oil, grease, acids, and harsh cleaners
✔ Faster Cure Options Available – Reduce downtime and complete projects quickly
✔ Backed by Over 30+ Years of Experience – Epoxy.com has been a trusted leader in flooring solutions
Many big-box store epoxies fail due to inferior formulations that result in chipping, yellowing, or peeling. Epoxy.com provides professional-grade solutions built to last.
Installation Process: How to Apply Epoxy.com Chip Flooring
Installing chip flooring correctly is crucial for performance and longevity. Here’s a step-by-step breakdown:
Step 1: Surface Preparation
• Concrete must be cleaned, repaired, and mechanically prepped (grinding or shot blasting).
• Moisture barriers may be required for high-humidity environments.
Step 2: Primer Application
• A penetrating epoxy primer ensures a strong bond to the substrate.
• Primers help prevent bubbles and adhesion failures.
Step 3: Basecoat & Chip Broadcasting
• A high-performance epoxy basecoat is applied.
• Decorative vinyl flakes are broadcast into the wet basecoat to full or partial coverage.
Step 4: Clear Topcoat Sealing
• A UV-stable, chemical-resistant topcoat locks in the flakes and protects the surface.
• Choose between matte, satin, or high-gloss finishes for the desired aesthetic.
Optional: Anti-Slip Additives
• Add fine aggregates for extra slip resistance in wet or high-traffic areas.
Why Now is the Best Time to Upgrade to Epoxy.com Chip Flooring
With rising demand for low-maintenance, long-lasting, and visually appealing flooring, Epoxy.com chip flooring is a cost-effective investment that delivers decades of performance.
✔ Lower lifetime maintenance costs vs. traditional flooring
✔ Eco-friendly, low-VOC, and solvent-free options available
✔ Customizable to fit any space or industry
Get Your Free Consultation Today!
Want to learn more about how Epoxy.com Chip Flooring can transform your space?
Sulfuric acid is one of the most aggressive and widely used industrial chemicals. It is vital to industries like chemical processing, battery manufacturing, metal treatment, and water treatment plants. However, sulfuric acid storage tanks, containment areas, and processing zones face constant threats from acid spills, splashes, and chemical vapors, which can rapidly corrode concrete and steel surfaces.
Facilities that handle sulfuric acid (H₂SO₄) require a high-performance chemical-resistant coating to prevent substrate deterioration, ensure environmental compliance, and protect worker safety.
Sulfuric acid is extremely corrosive and reacts aggressively with:
• Concrete – Dissolving calcium hydroxide, weakening the slab.
• Steel – Accelerating rust and structural degradation.
• Grouts & Mortars – Leading to surface erosion and joint failures.
Even diluted sulfuric acid (e.g., battery acid) can cause permanent surface damage if not contained properly.
Epoxy.com Product #633: Built for Sulfuric Acid Protection
Epoxy.com Product #633 is a 100% solids Novolac epoxy coating engineered specifically for chemical containment areas exposed to strong acids like sulfuric acid. It forms an impermeable, highly chemical-resistant barrier, making it ideal for:
In electronics manufacturing, even a tiny electrostatic discharge (ESD) can cause catastrophic damage to sensitive components. Without the right ESD control measures, companies risk production failures, equipment damage, and regulatory non-compliance. One of the most critical, yet often overlooked, elements of an effective static control system is the flooring.
Epoxy.com specializes in high-performance electrostatic dissipative (ESD) and conductive flooring solutions tailored for electronics manufacturing environments. This article explores why ESD flooring is essential and how Epoxy.com’s industry-specific solutions protect your operations.
The Threat of ESD in Electronics Manufacturing
The modern electronics industry relies on ultra-sensitive microchips, semiconductors, and printed circuit boards (PCBs)—all highly vulnerable to static discharge. ESD-related failures can cause:
• Immediate damage (component burnout)
• Latent defects (hidden issues that emerge later)
These risks make ESD flooring a critical investment for any facility handling circuit boards, medical devices, aerospace electronics, or telecommunications equipment.
Why ESD Flooring Matters
Many assume that anti-static wrist straps and workstations provide adequate protection, but ESD buildup starts from the ground up. Foot traffic, rolling equipment, and dry air all contribute to static generation.
Key Benefits of ESD Flooring in Electronics Manufacturing:
• Provides a controlled path for static dissipation
• Reduces failure rates in PCB assembly
• Improves overall plant safety
• Meets stringent industry regulations
• Minimizes unexpected downtime and costly repairs
Best ESD Flooring Options for Electronics Manufacturing
Epoxy.com offers customized ESD flooring systems designed to protect electronics manufacturing facilities. These solutions include:
Epoxy.com Product #1-ESD
• 100% solids epoxy with electrostatic dissipative properties
• High-strength coating ideal for cleanrooms and assembly lines
• Resistance Range: 1 million – 1 billion ohms
• Best for: PCB production, microelectronics, aerospace components
• Controlled Humidity – Reduces electrostatic buildup in dry environments
By combining ESD flooring with these precautions, electronics manufacturers can minimize risk and protect sensitive equipment.
Why Choose Epoxy.com for Your ESD Flooring Needs?
Epoxy.com has decades of experience providing high-performance static control solutions tailored to the electronics industry. Our technical support team can help you:
• Select the right ESD flooring system for your facility
• Ensure compliance with ANSI/ESD S20.20 standards
When it comes to concrete joint protection in industrial, commercial, and high-traffic environments, choosing the right epoxy joint filler is crucial. Epoxy.com Product #632 is a 100% solids, flexible Novolac epoxy joint filler engineered to provide superior chemical resistance, impact durability, and long-lasting performance. Designed for saw-cut joints in concrete slabs on grade, this product excels in industrial settings, warehouses, chemical processing plants, and any facility that demands maximum durability.
Unlike traditional joint fillers that may crack, degrade, or fail under extreme conditions, Epoxy.com Product #632 maintains its flexibility while offering exceptional resistance to harsh chemicals, solvents, and heavy mechanical loads. Best of all, its zero-VOC formulation makes it a safe, environmentally friendly option that meets today’s stringent indoor air quality standards.
This industrial-grade joint filler is designed for a variety of concrete flooring applications where durability, chemical resistance, and flexibility are essential:
✔ Industrial & Manufacturing Facilities – Withstands heavy machinery, forklifts, and chemical exposure.
✔ Warehouses & Distribution Centers – Protects saw-cut joints from damage due to continuous traffic.
✔ Chemical Processing Plants – Exceptional resistance to acids, bases, and solvents.
✔ Pharmaceutical & Food Processing Areas – Zero VOCs make it safe for indoor applications.
✔ Transportation Hubs & Airports – Handles high traffic loads while preventing joint failures.
✔ Parking Decks & Garages – Stands up to vehicular loads, de-icing salts, and fuel spills.
✔ Cold Storage Facilities – Performs well in low-temperature environments.
Installation Guide: How to Apply Epoxy.com Product #632
Proper installation is critical to ensure long-term performance. Follow these best practices for a successful application.
1. Surface Preparation
• Ensure the concrete joints are clean, dry, and free from dust, debris, oils, and contaminants.
• Remove any existing weak, damaged, or incompatible joint fillers.
• Saw-cut or properly prepare the joints to create a clean bonding surface.
• Use compressed air or vacuuming to remove fine dust particles before application.
• Precondition the epoxy components (both resin and hardener) to room temperature (70°F or 21°C) before mixing.
• Mix Part A (resin) and Part B (hardener) at the specified ratio until fully blended (typically 2-3 minutes).
• Avoid excessive mixing that introduces air bubbles into the material.
• If required, add approved aggregates for specific application needs,
3. Application Process
• Pour the mixed epoxy directly into the prepared joints.
• Use a trowel, putty knife, or squeegee to level and distribute the material.
• Allow the filler to self-level into the joint while ensuring complete penetration.
• If necessary, lightly tool the surface to ensure a smooth, even finish.
4. Curing & Drying Time
• Product #632 begins curing within hours and reaches full strength in 7 days.
• Avoid heavy traffic until the material has sufficiently cured.
• For faster turnaround, consider temperature-controlled curing environments.
Why Choose Epoxy.com Product #632?
🔹 Unmatched Durability – Prevents joint damage and cracking under extreme conditions.
🔹 Flexible Yet Strong – Absorbs impact without becoming brittle over time.
🔹 Zero VOCs – Safe for indoor use without harmful emissions.
🔹 High Chemical Resistance – Ideal for industrial, chemical, and manufacturing environments.
🔹 Low Maintenance & Cost Savings – Long service life reduces the need for frequent repairs.
Whether you’re repairing existing joints or sealing new construction joints, Epoxy.com Product #632 delivers industrial-grade protection for years to come.
Get Expert Support & Order Today!
Have questions about installation, chemical compatibility, or application techniques? Our epoxy experts are ready to help!
🔹 Upgrade your concrete joint protection today with Epoxy.com Product #632 – the industry standard for flexible, chemical-resistant Novolac epoxy joint fillers!
Superior Novolac Epoxy Coatings for Extreme Chemical Resistance
When it comes to industrial environments exposed to harsh chemicals, extreme temperatures, and heavy traffic, Novolac epoxy coatings offer unparalleled protection. Whether you need high-performance epoxy grouts, joint fillers, coatings, or mortars, Epoxy.com’s Novolac epoxy solutions are designed for maximum durability and resistance to chemicals, solvents, and abrasion.
Why Choose Novolac Epoxy?
✔ Exceptional Chemical Resistance – Withstand exposure to acids, solvents, and aggressive chemicals, including 98% sulfuric acid.
✔ High Durability – Ideal for extreme industrial conditions, including chemical plants, secondary containment, pharmaceutical facilities, and food processing areas.
✔ Versatile Applications – Available in grout, coatings, joint fillers, and conductive formulations for customized protection.
✔ 100% Solids Formulation – Zero VOC options ensure a safer and more environmentally friendly installation.
Novolac Epoxy Products: High-Performance Protection for Industrial Floors & Joints
1. Novolac Epoxy Tile Grout – Heavy-Duty Chemical Resistance
Epoxy Novolac Tile Grout
For superior resistance in industrial tile installations, Product #235 Chemical Resistant Novolac Epoxy Tile Grouto and Adhesive is the ultimate solution. This industrial-grade epoxy grout is specially formulated for:
• Ceramic tile, quarry tile, brick pavers, and stone applications
For saw-cut joints, control joints, and crack repairs, our chemical-resistant joint fillers provide superior durability:
• Product #632 Novolac Control Joint Filler – A 100% solids, flexible joint filler for concrete slabs, designed for long-term durability.
• Product #655 Epoxy Novolac Chemical Resistant Crack Filler – A two-component gel formulation for shallow crack repairs on vertical and horizontal surfaces. Thicker applications are possible on horizontal surfaces, ensuring a secure bond.
For facilities requiring both chemical resistance and conductivity, Product #676 Novolac Epoxy Chemical Resistant Conductive Floor Coating is the ideal solution:
✔ 100% solids, Zero VOC formula for safe, industrial-grade applications
✔ Designed for chemical and solvent storage areas where static control is critical
✔ Provides a conductive and spark-resistant surface, making it ideal for hazardous environments
Proper Installation for Maximum Performance
To achieve optimal chemical resistance and durability, proper mixing and installation are critical. Be sure to review:
📌 Installation Tips – Step-by-step guidelines for best results
📌 Expert Support – Have questions? Contact us for professional assistance
Get the Best Novolac Epoxy Solutions for Your Industry
Epoxy.com specializes in industrial-grade Novolac epoxy systems designed to withstand the toughest environments. Whether you need grout, joint fillers, coatings, or conductive flooring, we have the perfect solution for your facility.
When it comes to flooring, you shouldn’t have to choose between strength and style. That’s where epoxy chip flooring shines—it’s a decorative yet highly durable system designed to withstand heavy traffic while looking fantastic.
Epoxy chip flooring, also known as flake flooring, is made by broadcasting colored vinyl chips into a base coat of epoxy before sealing it with a clear topcoat. The result? A seamless, slip-resistant, and long-lasting floor with beautiful color variations.
Why Choose Epoxy Chip Flooring?
Fresh Water Treatment Plant
✔️ Slip-resistant – The added texture provides extra grip, reducing the risk of slips and falls.
✔️ Customizable – Choose from a variety of chip blends and colors to match your space.
✔️ Tough & Long-lasting – Ideal for garages, basements, commercial spaces, and showrooms.
✔️ Seamless & Easy to Clean – No grout lines, no mess—just a sleek, durable surface.
✔️ Chemical & Stain Resistant – Stands up to oil, grease, and household chemicals without discoloration.
Best Places to Use Epoxy Chip Flooring
🔹 Garages – Protects against oil spills, tire marks, and everyday wear and tear.
Looking to give your home a heartfelt touch? These easy DIY epoxy projects will help you create a stunning space with durable, high-glass beauty. From custom countertops to decorative accents, fall in love with the art of epoxy.
DIY Epoxy: Create Something Beautiful This Season
February is the month of love, and what better way to express it than by transforming your space with epoxy? Whether you’re a DIY enthusiast or just getting started, these easy-to-follow epoxy projects will add a touch of elegance and durability to your home.
1. Epoxy.com Countertops: A Stunning Upgrade
Tired of dull, outdated countertops? Epoxy.com provides a seamless, high-gloss finish that mimics marble or granite at a fraction of the cost.
🔹 Why Choose Epoxy Countertops?
✅ Heat-resistant
✅ Stain-resistant
✅ Fully customizable
✅ Easy to clean
📌 Pro Tip: Use Epoxy.com’s countertop epoxy kits for a smooth application process!
2. Epoxy.com River Tables: The Perfect Centerpiece
Blending natural wood and crystal-clear epoxy creates a breathtaking river table that adds a unique, artistic touch to any home.
🔹 Best for: Dining tables, coffee tables, and desks
🔹 Endless design options: Add pigments, metallics, or embedded objects for a custom look.
3. DIY Epoxy Coasters & Trays
These small projects are fun, simple, and customizable, making them perfect gifts or decorative pieces.
🔹 How to Make Them:
1️⃣ Pour a thin layer of Epoxy.com resin into molds.
2️⃣ Add pigments, glitter, or dried flowers.
3️⃣ Let it cure for a beautiful, durable finish.
4. Garage & Workshop Flooring
Upgrade your garage, workshop, or basement with an epoxy floor coating that’s tough, stain-resistant, and stunning.
📌 Pro Tip: Use Epoxy.com’s garage floor system for an easy, professional-grade finish!
Epoxy.com coatings can transform your https://www.epoxy.com/Conductive%20Epoxy%20Primer%20Sealer.aspxsurfaces, offering durability, style, and protection that lasts for years. However, achieving a flawless finish requires careful attention to detail during application. Whether you’re a seasoned DIYer or a beginner, avoiding common mistakes can save you time, money, and frustration. In this blog, we’ll highlight the 5 most common mistakes when applying epoxy and provide tips on how to avoid them.
Mistake #1: Skipping Proper Surface Preparation
Preparation is key to a successful epoxy application, yet it’s often overlooked.
What Happens:
Dirt, grease, and debris can prevent the epoxy from adhering properly, leading to peeling and bubbling.
How to Avoid It:
• Clean the surface thoroughly with a degreaser or concrete cleaner.
• Repair cracks or chips with an Epoxy.com patching compound.
Mixing epoxy may seem straightforward, but even small mistakes can ruin your results.
• What Happens: Improperly mixed epoxy can lead to an uneven finish, weak adhesion, or a sticky surface.
• How to Avoid It:
• Follow the product instructions carefully, ensuring the correct resin-to-hardener ratio.
• Use a clean mixing bucket and stir thoroughly for the recommended time (usually 2–3 minutes).
• Avoid mixing too much epoxy at once to prevent premature curing.
Mistake #3: Applying Epoxy in the Wrong Conditions
Environmental factors can greatly impact the curing process.
• What Happens: Extreme temperatures or high humidity can cause the epoxy to cure too quickly or too slowly, resulting in an uneven surface.
• How to Avoid It:
• Apply epoxy when temperatures are between 60°F and 85°F.
• Avoid working in high-humidity conditions, as moisture can interfere with curing.
Mistake #4: Using the Wrong Tools for Application
The right tools can make all the difference in achieving a smooth and professional finish.
• What Happens: Low-quality tools can leave streaks, bubbles, or uneven coverage.
• How to Avoid It:
• Use a high-quality roller with a short nap for even application.
• Use a brush for edges and corners to ensure complete coverage.
• Consider a squeegee for larger surfaces to spread the epoxy efficiently.
Mistake #5: Rushing the Curing Process
Patience is essential when working with epoxy.
• What Happens: Walking on or placing items on the surface before it has fully cured can cause dents, smudges, or damage.
• How to Avoid It:
• Allow the epoxy to cure for at least 24–48 hours before light use.
• Wait 48 hours or more for heavy traffic or placing furniture on the surface.
• Follow the manufacturer’s guidelines for curing times based on the product and environmental conditions.
Bonus Tips for Flawless Results
• Plan Ahead: Organize your materials and allocate enough time for surface preparation, application, and curing.
• Work in Sections: For large areas, divide the project into manageable sections to ensure even coverage.
Why Choose Epoxy.com for Your Project?
Epoxy.com makes it easy to achieve professional-grade results with our high-quality products and detailed guides. Here’s what sets us apart:
• User-Friendly Products: Perfect for DIY enthusiasts and professionals alike.
• Comprehensive Support: Access detailed instructions and expert advice on our website.
• Variety of Options: Choose from a wide range of colors, finishes, and features like chemical resistance and anti-slip textures.
Start Your Epoxy Project Today!
By avoiding these common mistakes, you can ensure your epoxy application is smooth, durable, and visually stunning. Whether you’re upgrading a garage, patio, or industrial floor, Epoxy.com’s products provide the tools and resources you need for success.
When it comes to finding the perfect flooring, it’s a lot like finding the right partner—you want something strong, reliable, and built to last. That’s exactly why epoxy flooring from Epoxy.com is the perfect match for homes, businesses, and industrial spaces alike.
Why Epoxy? Because Strength Matters
Think about it—floors take a beating. From heavy foot traffic to accidental spills, they need to stand up to daily wear and tear without losing their appeal. Epoxy flooring isn’t just tough; it’s engineered to resist chemicals, moisture, stains, and even impact.
Unlike traditional flooring options like tile, wood, or vinyl, epoxy doesn’t crack, warp, or absorb spills. It creates a seamless, non-porous surface that keeps everything looking pristine with minimal maintenance. If you’re tired of grout lines that never seem to stay clean or wood floors that scratch at the slightest misstep, epoxy might just be your flooring soulmate.
Customization That Fits Your Style
The beauty of epoxy isn’t just in its durability—it’s in the design possibilities. Whether you want a sleek, modern metallic finish, a classic quartz aggregate look, or a practical solid color coating, epoxy gives you endless ways to customize.
For commercial spaces, that means branding colors, safety markings, or high-gloss professional finishes. For homeowners, it means luxurious marble-like surfaces or unique color blends that transform any space. Whatever your style, epoxy adapts to it effortlessly.
Low Maintenances This High Performance’s
A relationship with your floors oshouldn’t be high maintenance. With epoxy, cleanup is as simple as a quick sweep and mop—no need for expensive polishes, deep scrubbing, or replacing cracked tiles.
And let’s talk about longevity. A well-installed epoxy floor can last decades without needing replacement. Compare that to wood or vinyl, which can start showing their age in just a few years, and it’s clear why epoxy is the smarter investment.
The Perfect Match for Any Space
Epoxy flooring isn’t just for garages and warehouses anymore. It’s an ideal choice for:
✅ Homes: Kitchens, basements, garages, and even living rooms for a modern, high-end look.
✅ Commercial Spaces: Retail stores, showrooms, and offices benefit from a sleek, polished aesthetic.
✅ Healthcare & Food Facilities: Seamless surfaces mean no cracks for bacteria or mold to hide.
Wherever you need strength, style, and simplicity, epoxy is up for the challenge.
Find Your Flooring Soulmate at Epoxy.com
If you’re looking for a flooring solution that’s as reliable as it is beautiful, epoxy is the answer. And when it comes to quality products and expert support, Epoxy.com is your perfect match.
💡 Not sure where to start? Our team is here to help you choose the right system for your needs. Whether you’re a DIYer or a professional contractor, we provide the guidance and materials to make your project a success.
Ready to commit to the best floors of your life? Epoxy.com has you covered.
High-traffic areas like warehouses, garages, kitchens, and retail spaces demand surfaces that can withstand constant use without showing signs of wear. Traditional flooring options often struggle to hold up, leading to cracks, stains, and frequent maintenance. That’s why Epoxy.com’s high-performance coatings are the ideal solution for these demanding spaces. In this post, we’ll explore the benefits of epoxy for high-traffic areas and why it’s the best choice for durability and style.
The Challenges of High-Traffic Areas
Heavy foot traffic, vehicles, and equipment place significant stress on flooring. Common problems in high-traffic areas include:
• Cracks and Chips: Repeated use weakens the surface, causing visible damage.
• Stains and Spills: Grease, chemicals, and dirt can penetrate unprotected surfaces, leaving permanent stains.
• Frequent Repairs: Traditional materials like bare concrete or tile often require costly and time-consuming repairs.
• Safety Concerns: Slippery surfaces increase the risk of accidents, especially in busy environments.
Epoxy coatings address these challenges with superior performance and versatility.
Why Epoxy Coatings Are Ideal for High-Traffic Spaces
1. Durability to Withstand Heavy Use
Epoxy.com coatings are designed to handle the toughest conditions:
• Resist wear and tear from foot traffic, vehicles, and machinery.
• Maintain their integrity even under heavy loads, such as forklifts or pallet jacks in warehouses.
2. Chemical and Stain Resistance
• Prevent damage from grease, oil, cleaning agents, and other chemicals.
• Keep your surfaces looking pristine with minimal effort.
3. Seamless and Easy to Clean
• Epoxy creates a seamless, non-porous surface that won’t trap dirt or debris.
• Makes cleaning quick and easy, reducing downtime in busy environments.
4. Enhanced Safety Features
• Optional anti-slip finishes improve traction, reducing the risk of accidents.
• High-gloss finishes enhance visibility, especially in low-light areas.
5. Aesthetic Appeal
• Available in a variety of colors and finishes, from sleek metallics to decorative flakes, epoxy coatings elevate the look of any space.
• Combine style with function for a polished, professional appearance.
Best Applications for Epoxy in High-Traffic Areas
Epoxy.com coatings are versatile and work well in:
• Warehouses: Protect floors from heavy equipment, forklifts, and constant foot traffic.
• Garages: Withstand the weight of vehicles while resisting oil spills and stains.
• Kitchens: Create a seamless, hygienic surface that’s easy to clean and maintain.
• Retail Spaces: Enhance the aesthetic of your shop while standing up to customer foot traffic.
• Hospitals and Labs: Provide durable, chemical-resistant surfaces for high-demand environments.
How to Apply Epoxy in High-Traffic Spaces
To get the most out of your epoxy coating, proper application is essential:
1. Prepare the Surface:
• Clean thoroughly to remove grease, dirt, and dust.
• Repair any cracks or damage using a patching compound.
2. Apply a Primer:
• Use a primer to ensure strong adhesion and enhance durability.
3. Mix and Apply the Epoxy:
• Combine the resin and hardener and mix thoroughly.
• Apply evenly using a roller or squeegee, working in sections.
4. Add a Topcoat (Optional):
• For added protection and specific features like anti-slip or UV resistance, apply a topcoat.
5. Allow for Curing:
• Let the coating cure fully before heavy use (typically 48–72 hours).
Why Choose Epoxy.com for High-Traffic Areas?
At Epoxy.com, we offer coatings specifically designed to withstand the demands of high-traffic environments. Our products are:
• Industry-tested for durability and chemical resistance.
• Easy to apply with step-by-step guides for DIYers and professionals.
• Customizable with various colors and finishes to suit your style and functional needs.
Upgrade Your High-Traffic Space Today
Don’t let wear and tear compromise your workspace. With Epoxy.com’s coatings, you can protect your surfaces while enhancing their look and functionality. Whether it’s a busy warehouse, bustling retail shop, or family garage, epoxy coatings are the perfect solution for high-traffic areas.
Acid etching is a common method for preparing concrete surfaces, but whether it is “okay” depends on the specific application and the level of surface preparation required. Below is a detailed comparison of acid etching vs. mechanical methods (sanding or grinding).
Acid Etching for Surface Preparation
How it Works:
Acid etching uses diluted acids (typically muriatic or phosphoric acid) to react with the lime in concrete, dissolving weak surface material and creating a rougher profile for coatings.
Advantages of Acid Etching:
• Inexpensive & Readily Available – Requires only acid, water, and protective gear.
• Easier to Apply – Can be done with basic tools like a sprayer and broom.
• Effective for Light Surface Preparation – Removes laitance (weak top layer of concrete) and some contaminants.
• Inconsistent Results – Does not always create a uniform profile, especially on dense or power-troweled concrete.
• Limited Surface Profile – May not achieve the necessary texture for thick epoxy coatings (CSP 2 vs. CSP 3+ required for heavy-duty coatings). Please note
that all Epoxy.com Products fall into the category of thick coatings.
• Environmental & Safety Hazards – Requires proper handling and disposal of acidic waste to avoid environmental damage.
• Risk of Excess Residue – If not neutralized and rinsed properly, residual acid or salts can interfere with
Sanding or Grinding for Surface Preparation
How it Works:
Mechanical methods use abrasives (diamond grinders, scarifiers, or shot blasters) to remove surface material and create the correct profile.
Advantages of Grinding/Sanding:
• Superior Surface Profile – Ensures a roughened surface for stronger epoxy adhesion.
• Removes Coatings, Stains, and Contaminants – Unlike acid etching, which does not fully remove oil, grease, or sealers.
• Works on All Concrete Types – Effective even on dense or power-troweled surfaces.
• No Chemical Residue – No risk of leftover acid affecting epoxy adhesion.
• Better for Thick or High-Performance Coatings – Creates CSP 2-3+ profiles required for heavy-duty applications.
Disadvantages of Grinding/Sanding:
• More Labor & Equipment Needed.
• Higher Cost – Equipment rental or professional services add expense.
Which Method Should You Use?
• For light-duty coatings (thin epoxies, paints, or stains): Acid etching may be sufficient but must be done carefully.
• For industrial coatings, high-traffic areas, or polished concrete: Grinding is the superior option for proper adhesion and longevity.
• For previously coated or heavily contaminated concrete: Grinding is necessary to fully remove previous layers.
Final Verdict:
While acid etching is sometimes acceptable, mechanical grinding is the superior method for ensuring strong, consistent adhesion, especially for epoxy and industrial coatings. All Epoxy.com costing and flooring fall into this category. Acid etching is best reserved for light-duty applications or when mechanical preparation isn’t feasible.
“I have a machine shop floor that has been exposed to oil for years. I need an anti-skid surface that’s easy to clean, resistant to cutting oils and antifreeze, and environmentally friendly.”
We’ve tackled this exact challenge many times, and the process is similar to what we do for mechanic shop floors. Follow these steps to achieve a long-lasting, high-performance epoxy coating:
Step 1: Surface Preparation
Proper preparation is crucial for a successful epoxy application. Follow the guidelines here: Surface Prep Guide.
Step 2: Apply Oil Stop Primer
Mix and apply Epoxy.com Product #201 (Product Info) to all oil-saturated or potentially contaminated areas.
Coverage: 200-300 sq. ft. per gallon.
Allow it to harden, then check the bond (see “Checking the Bond” below).
If any areas show poor adhesion, repeat surface prep and reapply. Otherwise, move to Step 3 within 24 hours.
Step 3: Apply Base Coat
Mix and apply Epoxy.com Product #899 (Product Info) at 250-300 sq. ft. per gallon.
Allow it to cure hard before proceeding (within 24 hours).
Step 4: Apply First Coat of Epoxy with Optional Anti-Skid Additive
Mix and apply Epoxy.com Product #2 (Product Info) at 160-200 sq. ft. per gallon using a brush or roller.
For added slip resistance, mix in Epoxy.com Anti-Skid Aggregate (Anti-Skid Info) at 12-16 oz. per gallon of epoxy before application.
Allow to cure hard before proceeding (within 24 hours).
Step 5: Apply Second Coat of Epoxy with Optional Anti-Skid Additive
Repeat the application of Epoxy.com Product #2 at 160-200 sq. ft. per gallon for the final protective layer.
Again, mix in the Anti-Skid Additive (if using) at 12-16 oz. per gallon before applying.
Cure time:
Light traffic – 24 hours at 70°F.
Heavy use – 48 hours.
Checking the Bond
Ensuring proper adhesion is key. Here’s a simple test:
Use the corner of a putty knife or screwdriver to try and lift the epoxy from the concrete.
If the coating peels off cleanly without pulling concrete, the bond is weak and requires additional surface prep.
If concrete comes off with the coating, you have a solid bond, and the application is successful.
By following these steps, you’ll achieve a durable, chemical-resistant, and slip-resistant epoxy floor that can withstand the demands of a machine shop environment.
Need help selecting the right products? Contact us today!
Your garage is more than just a space to park your car—it’s a workspace, a storage area, and an extension of your home. Over time, though, garage floors can become stained, cracked, or worn, making the space look neglected. Enter Epoxy.com’s DIY-friendly epoxy coatings, the perfect solution to transform your garage floor into a sleek, durable, and easy-to-maintain surface. In this blog, we’ll guide you through the benefits of epoxy and how to tackle this DIY project step-by-step.
Why Choose Epoxy for Your Garage Floor?
Epoxy coatings are an excellent choice for garages because they offer:
1. Durability
• Protects against cracks, stains, and wear from heavy vehicles, tools, and foot traffic.
• Resistant to impacts and abrasions, ensuring a long-lasting finish.
2. Chemical Resistance
• Shields the floor from oil spills, gasoline, cleaning agents, and other chemicals.
• Prevents stains that would otherwise ruin concrete floors.
3. Aesthetic Appeal
• Offers a high-gloss, polished finish that enhances the look of your garage.
• Available in a variety of colors, including metallic and flake finishes for a customized look.
4. Ease of Maintenance
• Creates a seamless, non-porous surface that’s easy to clean with a mop or hose.
• Prevents dirt, dust, and debris from seeping into cracks.
DIY Guide: How to Apply Epoxy to Your Garage Floor
Transforming your garage floor with epoxy is easier than you think. Follow these steps for a successful project:
• Easy to apply: Perfect for beginners and seasoned DIYers.
• Durable and reliable: Designed to withstand heavy use and extreme conditions.
• Customizable: Available in a range of colors and finishes to match your style.
Upgrade Your Garage Today!
With Epoxy.com’s high-performance coatings, transforming your garage has never been easier. Enjoy a polished, durable floor that’s ready for anything life throws at it—whether it’s parked cars, spilled oil, or a weekend DIY project.
Winter weather can cause significant damage to outdoor surfaces, whether from snow, ice, salt, or freezing temperatures. Surfaces like driveways, patios, and garages are particularly vulnerable, and without proper protection, you could face cracking, staining, or erosion over time. Thankfully, Epoxy.com offers durable, weather-resistant epoxy coatings and for ultimate protection, finishing with Epoxy.com Aliphatic Urethane Coating ensures your surfaces are safeguarded even in winter’s toughest conditions.
Why Winter Can Damage Your Surfaces
Winter combines several destructive elements:
• Cracking: Repeated freeze-thaw cycles cause materials to expand and contract, leading to cracks.
• Staining: De-icing salts and chemicals leave unsightly marks on concrete and stone.
• Erosion: Snowmelt mixed with salt wears down surfaces, reducing their lifespan.
These challenges make it crucial to apply a protective barrier before winter hits.
How Epoxy Coatings Provide Winter Protection
Epoxy coatings from Epoxy.com act as a powerful shield, offering:
• Durability: Withstand freezing temperatures, heavy snow, and frequent vehicle or foot traffic.
• Chemical Resistance: Protect against salt, motor oil, and harsh de-icing agents.
• Waterproofing: Seal surfaces against moisture intrusion, minimizing freeze-thaw damage.
• Ease of Maintenance: A sleek finish simplifies snow and ice removal.
Pro Tip: Enhance your epoxy coating’s performance with Epoxy.com Aliphatic Urethane Coating as the final layer. Its UV resistance ensures your surface remains protected and looking great year-round, even when exposed to direct sunlight after snow melts.
Steps to Winter-Proof Your Surfaces
1. Inspect the Surface: Look for cracks or weak spots that require repair.
2. Clean Thoroughly: Remove dirt, grease, and debris for optimal adhesion.
3. Repair Cracks: Fill gaps with an epoxy patch kit to create a smooth surface.
4. Prime the Surface: Use an Epoxy.com primer for enhanced adhesion and durability.
5. Apply the Epoxy Coating: Choose a high-performance Epoxy.com product suitable for your project.
6. Finish with Aliphatic Urethane Coating: Apply Epoxy.com Aliphatic Urethane Coating as the final step. This layer adds:
• UV Protection: Prevent fading, chalking, and degradation caused by sunlight after the snow clears.
• Enhanced Durability: Provide an additional barrier against abrasions, chemicals, and wear.
7. Allow to Cure: Follow curing instructions to ensure maximum strength and protection.
Why Choose Epoxy.com for Winter Protection
At Epoxy.com, our products are designed to withstand extreme winter challenges while delivering exceptional performance and aesthetics. Here’s why professionals and DIYers trust us:
• Superior Durability: Products engineered for long-lasting performance.
• Easy Application: Detailed guides ensure flawless results every time.
Start Winter-Proofing Today
Protect your surfaces from winter’s wear and tear with Epoxy.com epoxy coatings and Aliphatic Urethane Coating. Whether you’re preparing a driveway, patio, or garage, our products provide the durability, chemical resistance, and UV protection you need.
Don’t let winter damage your property—start your epoxy project today with Epoxy.com products for the ultimate combination of functionality, protection, and style.
Workspaces are often exposed to harsh conditions—spills, chemicals, and heavy equipment can quickly wear down floors and surfaces. Protecting these areas is essential for both safety and longevity. That’s where Epoxy.com’s chemical-resistant epoxy coatings – https://www.epoxy.com/chemical_resistant.aspx – come in. Designed for industrial and commercial environments, these coatings provide unmatched protection and durability. In today’s post, we’ll explore the benefits of chemical-resistant epoxy and why it’s the best solution for your workspace.
Why Choose Chemical-Resistant Epoxy?
Many traditional flooring materials, such as bare concrete or tile, struggle to withstand chemical exposure and constant wear. Over time, these surfaces can deteriorate, leading to costly repairs and safety hazards. Chemical-resistant epoxy provides a long-lasting solution, offering the following benefits:
1. Unmatched Chemical Resistance
• Epoxy.com’s coatings are engineered to resist damage from acids, alkalis, solvents, and other harsh chemicals.
• Ideal for environments such as laboratories, factories, food processing plants, and automotive shops.
2. Enhanced Durability
• Withstand heavy loads, machinery, and high foot traffic without cracking or peeling.
• Protect your workspace from abrasion, impact, and daily wear.
3. Seamless and Non-Porous Surface
• Create a smooth, seamless finish that prevents liquids from seeping into the surface.
• Easy to clean and maintain, reducing downtime for cleaning or repairs.
4. Safety Features
• Available in anti-slip options to improve safety in areas prone to spills.
• Customizable with bright, high-gloss finishes for better visibility in industrial spaces.
5. Cost-Efficiency
• Long-lasting protection reduces the need for frequent repairs or resurfacing, saving time and money in the long run.
Best Applications for Chemical-Resistant Epoxy
Chemical-resistant epoxy coatings are versatile and can be used in a variety of industries and spaces, including:
• Laboratories: Protect surfaces from chemical spills while maintaining a clean and sterile environment.
• Factories and Warehouses: Handle heavy equipment and frequent chemical exposure without damage.
• Food Processing Plants: Prevent contamination with a seamless, non-porous surface that’s easy to sanitize.
• Automotive Garages: Protect floors from oil, grease, and solvents while creating a professional finish.
• Healthcare Facilities: Provide a durable, hygienic surface for hospital floors and pharmaceutical labs.
Steps to Apply Chemical-Resistant Epoxy Coatings
1. Prepare the Surface:
• Clean the area thoroughly to remove grease, dirt, or any previous coatings.
• Repair any cracks or uneven surfaces to ensure proper adhesion.
2. Apply a Primer:
• Use a primer to enhance adhesion and ensure a smooth, even application.
3. Mix and Apply the Epoxy:
• Follow the instructions to mix the epoxy thoroughly.
• Use a roller or squeegee to apply the coating evenly across the surface.
4. Allow Proper Curing:
• Let the epoxy cure completely before resuming operations. Curing time may vary depending on the product and environmental conditions.
5. Optional: Add a Topcoat:
• Apply a topcoat for added durability and specific features, such as anti-slip properties or UV resistance.
Why Choose Epoxy.com for Chemical Resistance?
At Epoxy.com, we specialize in high-performance coatings designed for the toughest environments. Our chemical-resistant epoxies:
• Offer industry-leading durability for long-lasting protection.
• Are easy to apply, with detailed application guides for DIYers and professionals.
• Come in a variety of colors and finishes to match your workspace’s aesthetic and safety needs.
Start Protecting Your Workspace Today
Don’t let chemicals and daily wear compromise your workspace. Whether you’re upgrading a factory floor, lab, or automotive shop, Epoxy.com’s chemical-resistant coatings offer the protection and durability you need. Designed for heavy-duty use, our products ensure your surfaces remain safe, functional, and easy to maintain.
When it comes to construction, repair, and maintenance, high-quality materials play a pivotal role in achieving long-lasting and reliable results. Epoxy.com has established itself as a leader in the epoxy industry, providing innovative products tailored to a wide range of applications. From industrial flooring and waterproofing to decorative finishes and structural repairs, Epoxy.com’s products deliver unparalleled performance, durability, and versatility.
This blog delves into the advantages of Epoxy.com products, exploring why they are the go-to choice for professionals and DIY enthusiasts alike.
1. Exceptional Durability
One of the hallmark features of Epoxy.com products is their remarkable durability. Whether applied to industrial floors, walls, or equipment, their epoxies are designed to withstand the harshest environments. This includes heavy foot and vehicle traffic, chemical exposure, and extreme weather conditions.
Advantages:
• Impact Resistance: Ideal for warehouses, manufacturing facilities, and garages, Epoxy.com flooring systems resist cracking and chipping, even under heavy loads.
• Chemical Resistance: Their products are formulated to withstand corrosive chemicals, oils, and solvents, making them a reliable choice for laboratories, factories, and food processing plants.
• Waterproofing and Moisture Protection: Epoxy.com’s waterproofing systems provide long-term protection against water damage, ensuring the structural integrity of surfaces.
With Epoxy.com, you’re investing in solutions that reduce maintenance costs and extend the lifespan of your projects.
2. Versatility Across Applications
Epoxy.com offers a comprehensive product line that caters to a wide array of industries and needs. From residential spaces to large-scale industrial facilities, their products can be adapted to virtually any project.
Popular Applications:
• Industrial Flooring: Durable, slip-resistant, and easy to clean, epoxy flooring is perfect for factories, warehouses, and workshops.
• Decorative Flooring: With customizable colors, patterns, and finishes, Epoxy.com’s decorative systems enhance the aesthetics of retail spaces, offices, and homes.
• Marine Coatings: Designed for the marine industry, their products provide exceptional protection against saltwater, UV rays, and abrasion.
• Structural Repairs: Epoxy adhesives and grouts are ideal for fixing cracks, bonding materials, and reinforcing structures in both residential and commercial settings.
No matter the project, Epoxy.com’s wide-ranging solutions ensure that you’ll find the perfect product for your specific needs.
3. Ease of Application
Epoxy.com products are designed with user convenience in mind. Whether you’re a seasoned contractor or a first-time DIYer, their products are easy to mix, apply, and cure, ensuring a seamless application process.
Why This Matters:
• Comprehensive Instructions: Each product comes with clear and detailed instructions to guide users through every step of the process.
• Self-Leveling Properties: Many Epoxy.com floor coatings have self-leveling features, which reduce the effort required for a smooth, even application.
• Versatility of Application Methods: Products can be applied using brushes, rollers, sprayers, or trowels, offering flexibility based on the project’s requirements.
With user-friendly formulations, Epoxy.com eliminates unnecessary complexities, allowing professionals and amateurs alike to achieve professional-grade results.
4. Customizable Aesthetic Options
Epoxy.com understands that functionality and aesthetics often go hand in hand. Their decorative epoxy coatings offer a blend of durability and visual appeal, enabling designers and homeowners to create stunning, customized finishes.
Customization Features:
• Wide Range of Colors: Choose from a vibrant spectrum of hues to match branding requirements, interior design themes, or personal preferences.
• Flake and Quartz Systems: Add decorative flakes or quartz to epoxy floors for enhanced texture, durability, and style.
• Matte or Gloss Finishes: Whether you prefer a sleek, high-gloss finish or a subdued matte look, Epoxy.com provides options to suit every aesthetic.
These customizable options make Epoxy.com products an excellent choice for enhancing the visual appeal of homes, offices, retail stores, and more.
5. Eco-Friendly Formulations
Sustainability is an increasingly important factor in product selection, and Epoxy.com is committed to minimizing its environmental impact. Many of their products are formulated with eco-friendly ingredients and processes, ensuring that performance doesn’t come at the expense of the planet.
Environmental Benefits:
• Low VOC Emissions: Many Epoxy.com products feature low levels of volatile organic compounds, improving indoor air quality and meeting environmental regulations.
• Long Lifespan: Durable products reduce the need for frequent replacements, minimizing waste and conserving resources.
• Recyclable Packaging: Epoxy.com takes extra steps to use recyclable and sustainable packaging materials.
By choosing Epoxy.com, you’re supporting eco-conscious solutions that contribute to a healthier planet.
6. Cost-Effective Solutions
While epoxy products are often seen as an investment, Epoxy.com ensures that this investment delivers exceptional value. Their products are competitively priced while offering long-term savings through reduced maintenance and extended product lifespans.
Cost-Effective Features:
• Durability: The long-lasting nature of Epoxy.com products reduces the need for frequent repairs or replacements.
• Energy Efficiency: Reflective epoxy coatings can improve lighting efficiency in spaces, lowering energy costs.
• Low Maintenance: Easy-to-clean surfaces reduce labor and cleaning material costs over time.
Epoxy.com offers an excellent return on investment, making their products an economical choice for projects of any scale.
7. Proven Performance and Industry Trust
Epoxy.com has built a reputation for delivering products that consistently meet or exceed industry standards. Trusted by professionals across various sectors, their solutions have been used in countless high-profile projects around the world.
Industry Validation:
• Certifications: Many Epoxy.com products are certified by organizations meet USDA, and EPA standards for use in specialized environments such as food processing or medical facilities.
• Customer Testimonials: Contractors and homeowners alike praise Epoxy.com for their reliability, ease of use, and superior results.
• Wide Adoption: From large-scale industrial applications to intricate residential designs, Epoxy.com is a trusted partner for projects of all sizes.
This track record of excellence ensures that you can trust Epoxy.com for your most demanding projects.
8. Comprehensive Customer Support
Epoxy.com isn’t just a product provider—it’s a partner in your success. Their commitment to customer support ensures that users receive the guidance they need, from product selection to post-application care.
Support Services:
• Technical Assistance: Expert representatives are available to answer questions, provide recommendations, and troubleshoot challenges.
• Educational Resources: Epoxy.com offers tutorials, guides, and videos to help users master the application process.
• Custom Solutions: For unique or large-scale projects, Epoxy.com can provide tailored formulations and solutions to meet specific needs.
This level of support enhances user confidence and ensures that every project achieves its full potential.
Conclusion: Elevate Your Projects with Epoxy.com
Epoxy.com stands out as a leader in the epoxy industry, combining durability, versatility, and aesthetic appeal into one comprehensive package. Whether you’re repairing a cracked floor, designing a vibrant retail space, or protecting a marine vessel, their products deliver the performance and reliability you need.
By choosing Epoxy.com, you’re investing in:
• Long-lasting, high-performance solutions.
• Aesthetic and functional versatility.
• Environmentally conscious and cost-effective products.
• Unmatched customer support and industry expertise.
For professionals and DIYers alike, Epoxy.com products are the key to achieving flawless results that stand the test of time. Explore their extensive product line today and experience the Epoxy.com difference for yourself!
Epoxy.com Product #15 is a high-quality, 100% solids epoxy resin system renowned for its versatility in various flooring applications. Its exceptional chemical resistance and durability make it suitable for use as a floor sealer, primer, and mortar.
Applications and Uses
1. Floor Sealer:
• Purpose: Provides a protective barrier against chemicals, stains, and wear, enhancing the longevity of concrete floors.
• Application: Apply a clear coat over porous materials to seal and protect the surface.
2. Floor Primer:
• Purpose: Acts as a bonding agent between the substrate and subsequent epoxy coatings, ensuring adhesion, uniformity and reducing topcoat bubbles.
• Application: Use as a chemical-resistant primer before applying topcoats or additional flooring systems.
3. Mortar:
• Purpose: When combined with aggregates, it creates a robust mortar suitable for repairing potholes or creating seamless flooring coves.
• Application: Mix with silica sand to form a durable mortar for concrete repairs or as a base coving material.
Application Guidelines
1. Surface Preparation:
• Ensure the substrate is clean, dry, and free from contaminants such as oil, grease, or dust.
• Mechanically prepare the surface to achieve a profile suitable for epoxy adhesion.
2. Mixing:
• Combine Part A (resin) and Part B (hardener) in the recommended ratio.
• Mix thoroughly until a uniform consistency is achieved, avoiding the introduction of air bubbles.
3. Application:
• As a Sealer: Apply with a roller or squeegee, ensuring even coverage.
• As a Primer: Apply a thin coat and allow it to become tacky before applying subsequent layers.
• As a Mortar: After mixing with aggregates, trowel the mixture onto the prepared surface, compacting it to ensure proper bonding.
4. Curing:
• Allow the applied epoxy to cure as per the manufacturer’s recommendations, considering ambient temperature and humidity.
• Protect the area from traffic and moisture during the curing process to ensure optimal results.
Advantages of Epoxy.com Product #15
• Chemical Resistance: Exhibits excellent resistance to strong acids, alkalis, and most industrial chemicals and solvents, making it suitable for harsh environments.
• Durability: Quartz floors are incredibly durable, making them suitable for high-traffic areas and heavy-duty use.
• Versatility: Can be applied as a thin coating or as a thick aggregate-filled system, accommodating various application needs.
• UV Stability: Slower than other clear epoxies to oxidize in direct sunlight and indoor UV light, reducing yellowing and maintaining appearance over time.
• Non-Shrink: Maintains volume during curing, ensuring dimensional stability and adherence to the substrate.
• Low Viscosity: Exhibits excellent wetting properties, allowing for deep penetration into substrates and effective bonding.
Epoxy.com Product #15 is a reliable and versatile solution for various flooring applications, offering superior performance and longevity. Its adaptability as a sealer, primer, quartz flooring system, or mortar making it an excellent choice for both industrial and residential projects.
When temperatures drop, traditional epoxy coatings often struggle to cure effectively, delaying projects and increasing costs. That’s where Cold Cure Epoxy steps in as the perfect solution. Designed specifically to perform in low-temperature environments, Cold Cure Epoxy ensures reliable results even in challenging conditions.
In this blog, we’ll explore the benefits of Cold Cure Epoxy and provide step-by-step instructions for its installation.
What is Cold Cure Epoxy?
Cold Cure Epoxy is a specially formulated epoxy coating designed to cure in temperatures as low as 35°F (1.6°C). It provides the same durability, adhesion, and chemical resistance as standard epoxy coatings, making it an excellent choice for projects in colder environments.
Key Features of Cold Cure Epoxy
1. Low-Temperature Curing: Ideal for winter applications or unheated spaces.
2. Strong Adhesion: Bonds securely to concrete, wood, and other surfaces.
3. Chemical and Abrasion Resistance: Ensures durability even in industrial settings.
4. Versatility: Suitable for floors, walls, and other surfaces requiring a protective coating.
Applications for Cold Cure Epoxy
• Garage Floors: A reliable solution for homeowners in colder regions.
• Industrial Facilities: Ideal for unheated warehouses or production areas.
• Outdoor Surfaces: Works well on patios, walkways, and loading docks.
• Cold Storage Rooms: Perfect for freezers or cold storage facilities.
Step-by-Step Installation Instructions for Cold Cure Epoxy
• Mixing tools (drill with paddle mixer or stir stick)
• Rollers or brushes
• Surface preparation tools (grinder, vacuum, or broom)
• Protective gear (gloves, goggles, and mask)
Step 1: Surface Preparation
1. Clean the Surface: Remove all dirt, oil, grease, and debris. Use a degreaser if necessary.
2. Repair Cracks and Holes: Patch any damage with an epoxy filler to create a smooth surface.
3. Mechanically grind or shot blast the surface to roughen surface texture and remove weak and surface contamination for optimal adhesion.
4. Dry Thoroughly: Ensure the surface is dry before application, as moisture can interfere with bonding.
Step 2: Mix the Epoxy
1. Measure Components: Accurately measure the resin and hardener as per the manufacturer’s instructions.
2. Mix Thoroughly: Blend the components using a drill with a properly sized paddle mixer for 3 minutes. Ensure the mixture is uniform and free of streaks.
3. Avoid Over mixing: Do not introduce air bubbles into the mixture.
Step 3: Apply the Epoxy
1. Apply the Primer (Optional): If specified, use a primer layer for better adhesion. Allow it to cure as instructed.
2. First Coat:: Apply epoxy onto the surface and spread it evenly using a roller or brush.
3. Allow Initial Cure: Follow the manufacturer’s recommended curing time before applying the second coat.
Step 4: Apply the Second Coat
1. Repeat Application: Spread the second coat evenly to achieve the desired thickness and finish.
2. Add Non-Slip Aggregate (Optional): Add synthetic anti-skid to the coatings above or sprinkle a non-slip additive on the surface if required.
Step 5: Allow Final Curing
1. Cure Time: Cold Cure Epoxy will typically cure within 24–48 hours, even at low temperatures.
2. Inspect and Clean: Once cured, inspect the surface for consistency and clean up any excess material.
Pro Tips for a Successful Installation
• Work in Small Batches: Cold temperatures can slow the curing process, so mix only what you can use within the pot life.
• Maintain Temperature: Ensure the ambient temperature stays consistent during the curing process.
• Use Proper Ventilation: Work in a well-ventilated area to avoid inhaling fumes.
Why Choose Epoxy.com for Cold Cure Epoxy?
At Epoxy.com, we pride ourselves on offering high-performance epoxy solutions that meet the demands of any environment. Our Cold Cure Epoxy products are rigorously tested to ensure they deliver exceptional results, no matter the temperature.
Get Started with Cold Cure Epoxy Today!
Ready to tackle your next low-temperature project with confidence? Browse our selection of Cold Cure Epoxy products and contact our team for expert guidance. Whether it’s a residential, commercial, or industrial application, we have the perfect solution for you.
Product Description: Product #633, is a 100% solids epoxy Novolac Sulfuric acid resistant epoxy coating that is highly resistant to chemicals and solvents. It’s ideal for applications in harsh environments like chemical plants, pulp mills, and water treatment facilities.
Advantages: The coating exhibits excellent resistance to strong acids, alkalis, and most industrial chemicals and solvents. It can be applied in cool, damp conditions and in occupied facilities. It forms a virtual moisture barrier and meets USDA standards.
Considerations: Concrete and steel surfaces must be properly prepared before application. Concrete should be free of dirt, waxes, and other foreign materials, while steel should be free of grease and oils – https://www.epoxy.com/surfaceprep.aspx.
Application: The coating can be applied by brush, roller, squeegee, or airless spray. It requires two coats for optimal performance, with a wet film thickness of 8-10 mils per coat.
Physical Properties: The coating has a tensile strength of 10,400 psi, a hardness of 86 Shore D, and can withstand temperatures up to 325 degrees Fahrenheit.
Chemical Resistance: This is Chemical containment coating resistant to a wide range of chemicals, including acetic acid, hydrochloric acid, sulfuric acid, and gasoline.
Typical Uses – This product is designed to withstand harsh conditions and provide long-lasting protection in high-exposure areas.
Secondary Containment: Ideal for areas that need to contain spills or leaks of hazardous materials. Product #633 is industrial epoxy for harsh chemical environments
Solvent Storage: Suitable for environments where solvents are stored, providing a protective barrier against chemical exposure.
Pump Pads and Trenches: Used in industrial settings to protect surfaces exposed to harsh chemicals and solvents
Chemical Process Areas: Perfect for areas involved in chemical processing, offering resistance to strong acids, alkalis, and most industrial chemicals.
Battery Charge Areas: Provides a durable coating for areas where batteries are charged, protecting against chemical spills and leaks.
Protective Coating for Concrete and Steel: Used in extremely corrosive areas of chemical plants, pulp mills, water and waste treatment facilities, and gas and electric utilities.
Epoxy.com Quartz Flooring offers several advantages that make it a popular choice for various applications:
Durability:
Quartz floors are incredibly durable, making them suitable for high-traffic areas and heavy-duty use.
Aesthetic Appeal:
The decorative quartz incorporated into the epoxy resin creates a visually appealing surface that can be customized with different color mixes.
Non-Slip Surface:
The slightly textured surface provides excellent slip resistance, making it ideal for areas that may become wet or slippery.
Ease of Cleaning:
The nearly seamless surface limits spaces where dirt and debris can collect, making it easy to clean and maintain.
Versatility:
Quartz epoxy flooring can be used in a wide range of settings, including restaurants, manufacturing plants, kitchens, research labs, locker rooms, bathrooms, showrooms, schools, warehouses, healthcare facilities, and more.
Would you like to know more about the installation process or specific applications for quartz flooring? For help email me norm@epoxy.com or call me at 1-352-533-2167.
A Vermont Interstate Rest Area – Picture taken over 15 years after it was installed. Simple to disinfect. Wash with bleach and water as directed by CDC and you are done.
Scores of customer have taken full advantage of our systems to make spaces very easy to disinfect. Some of them have used our seamless systems on their floors, walls and ceilings. These seamless systems have no place for a virus or bacterial to hide. They are using enhanced disinfecting, and doing so without harming our material.
We can show you how to do this to your facility. Here are some of the kinds of places that this has been done. At minimum most do floors and cove.
Athletic Facilities
Food Manufacturing Facilities
Grocery Stores
Hospitals
Kennels
Laboratories
Nursing Homes
Pharmaceutical Facilities
Research Facilities
Restaurants
Schools
Stores
Veterinary Facilities
Contact Norm Lambert at Epoxy.com Technical Support for more information 1-352-533-2167, norm@epoxy.com
Walls and Ceilings of a Food Wagon. Installation on walls floors and ceiling makes it easy to completely disinfect.
We have many of our customers and their clients doing enhanced disinfecting of Epoxy.com Flooring and Coating Systems. I want all of you to concentrate on worrying about killing viruses and germs, and not worry about damaging the epoxy coatings and flooring you have purchased from us. Be sure to follow the NIH method with bleach below.
The National Institute of Health “Infection Prevention and Control of Epidemic- and Pandemic-Prone Acute Respiratory Infections in Health Care” recommends “1:100 dilution of 5% sodium hypochlorite is the usual recommendation. Use 1 part bleach to 99 parts cold tap water (1:100 dilution) for disinfection of surfaces. Adjust ratio of bleach to water as needed to achieve appropriate concentration of sodium hypochlorite. For example, for bleach preparations containing 2.5% sodium hypochlorite, use twice as much bleach (i.e. 2 parts bleach to 98 parts water).” https://www.ncbi.nlm.nih.gov/books/NBK214356/
You can feel confident to disinfect all Epoxy.com epoxy Flooring and Coating products, this way. Please contact Epoxy.com Technical support with any additional questions that you have at 352-533-2167 or email me directly at norm@epoxy.com
How do I stop chemicals gas vapors from contaminated soils passing though a concrete slab? This is a question I get frequently from owners and environmental mitigation experts.
Background
Chemical contamination vapors tend to pass though a concrete slab and get into the air above. Stopping the migration of the gas through a slab is frequently a requirement of repurposing a space.
The following steps can be used to mitigate chemical vapors into your space above it. Without the right tools these vapors in the air from contamination under that slab can be quite pervasive.
Each job needs to be evaluated on an individual bases. The tools below make the solution less evasive.
Cracks through the Concrete Slab
The most direct way for soil contamination gasses to get in is through cracks. Cracks are the path of least resistance, so most of your vapors come through cracks in the floor. That is a very easy fix Product #684LV – Methyl Methacrylate Crack Healer and Sealer.
The #684LV has about the viscosity (thickness) of diesel fuel. That makes it easy to gravity feed into small cracks small porous areas of the concrete. It welds the cracks back together with a bond strength that is greater than the tensile strength of the concrete. In other words structurally you have the monolithic structure that the concrete was intended to be.
Expansion Joints
Expansion joints are the also a very direct route for vapors to come in. To seal these joints use Product #632 – Chemical Resistant Joint Filler. This is a highly chemical resistant joint filler. It will not only keep the vapors out. If there is going to be a chemical exposure to the surface there will it will stop the chemicals from attacking your concrete and further contaminating the soils below it.
This is where there is a couple of ways to go. You can apply an additional coat or coats of the #12 or go on to Coating the Concrete Slab below. Our optional translucent Synthetic Anti-Skid Fine may be added to the #12 if it is used in additional coats as a clear sealer.
The Product #12 Primer Sealer can also be mixed with silica sand and used as a patching material for potholes and otherwise damaged concrete if required.
Coating the Concrete Slap
In many cases you will want to install a coating over the concrete slab. There are a number of options for doing this but here are a few of the most common ones. The biggest difference between these coatings is the chemical resistance. Please See Chemical Resistance Chart for a comparison of chemical resistance of the products below. All of these products are 100% solid, zero voc. All of the coatings in this section are highly durable and resist the abrasion of traffic.
All our epoxy products have good chemical
resistance in every day situations. The products listed
below are for projects where flooring materials must have
medium chemical resistant to highly chemical
resistance. These highly chemically resistant epoxy
and similar materials are primarily designed for
secondary chemical containment, but are also useful on
production lines and in laboratories where there is a chance
of chemical spill. Applying highly chemically
resistant epoxies to your secondary containment can protect
your structure, protect the environment, and make economic
sense.
We offer a large
variety of chemical resistant products, that cover a wide
variety of situations. Our chemical resistant
systems are used for a wide variety of projects. Consult with Epoxy.com Technical
Support Department for more details.
Highly Chemical Resistant Epoxy Coatings and
Novolac
Epoxy Coatings
Novolac Chemical Resistant Epoxy Coating Product #633
epoxy is specifically designed to provide increased levels of
thermal stability and chemical resistance. Chemical
Resistant Novolac Epoxy #633 is a 100% solids chemical resistant
epoxy Novolac coating ideal for harsh chemical and solvent
resistant applications. It can be used in secondary containment,
solvent storage, pump pads, trenches, and other high exposure
areas. This chemical resistant epoxy Novolac coating is ideal for use as a protective coating for concrete and steel in the extremely corrosive areas of chemical plants and pulp mills secondary containment areas, water and waste treatment, and gas and electric utilities.
Novolac Epoxy Coating Product #633 is commonly used as a seal coat for Epoxy MORTAR SYSTEMS where chemical resistant performance is required.
Chemical Resistant Epoxy and
Chemical Resistant Urethane Flooring
Chemical Resistant Epoxy
Flooring Resin Product #15 is a two component, seamless 100% solids epoxy resurfacing system with High Chemical Resistance. It may be applied as a coating, or combined with silica sand or
Chemical Resistant Epoxy Flooring Resin Product #15 to produce a durable, easy to maintain floor, on both new and old surfaces.
Chemical Resistant Epoxy Flooring Resin Product #15 has superior clarity and UV stability.
Zero (0) VOC Epoxy.
Chemical Resistant, Polyurethane Coating –
Product #406 is a two component, .
Chemical Resistant, Polyurethane Coating – Product #406 is a low VOC
compliant urethane that meets all federal and state environmental air
quality standards. The high gloss finish offers excellent abrasion
resistance, chemical and stain resistance, and superior color retention.Chemical Resistant, Polyurethane Coating – Product #406
can be used equally well on vertical or horizontal surfaces. It is ideal
for concrete floors and walls in warehouses, storage facilities,
aircraft hangars, animal housing, and vehicle maintenance facilities.
Available in both clear and pigmented formulations, Chemical
Resistant, Polyurethane Coating – Product #406 can be used as a
finish coating option for most Epoxy Flooring Systems.
Epoxy Novolac
Coating / Novolac Epoxy Mortar Binder Product #630 – a 100% solids epoxy
chemical resistant Novolac ideal for harsh chemical and solvent resistant applications. It is ideal for use as a troweled mortar, slurry binder, and coating for concrete and steel in extremely corrosive areas where resistance to 98% sulfuric acid or other strong caustics is needed. Epoxy
Novolac Coating / Novolac Epoxy Mortar Binder Product #630 is ideal for use as a protective coating for concrete and steel in the extremely corrosive areas of chemical plants and pulp mills secondary containment areas, water and waste treatment, and gas and electric utilities.
Zero (0) VOC Epoxy.
Chemical Resistant Novolac
Epoxy Control Joint Filler Product #632 is a 100% solids flexible Novolac epoxy Chemical Resistant joint filler for saw-cut joints of concrete slabs on grade. Epoxy
Novolac Coating / Novolac Epoxy Mortar Binder Product #630 is
Zero (0) VOC.
Novolac Epoxy Highly
Chemical Resistant Coating Product #633 is a 100% solids epoxy Novolac coating ideal for harsh chemical and solvent resistant applications. It is used in secondary containment, solvent storage, pump pads, trenches, and other high exposure areas. It is ideal for use as a protective coating for concrete and steel in the extremely corrosive areas of chemical plants and pulp mills secondary containment areas, water and waste treatment, and gas and electric utilities.
Novolac Epoxy Highly Chemical
Resistant Coating Product #633 is commonly used as a seal coat for
EPOXY MORTAR SYSTEMS where chemical resistant performance is required.
Zero (0) VOC Epoxy.
Flexible Polyurethane Methyl Methacrylate (PUMMA) –
Product #6890is a higher viscosity, 100% reactive, flexible methyl
methacrylate polyurethane hybrid resin used as a crack isolation or
waterproofing membrane under various Epoxy.com MMA Systems, or as a
resilient mortar or joint filler for numerous applications.
Universal Primer for Vinyl
Ester Systems Product #660 – used as a primer for Epoxy.com Novolac Vinyl Ester and Vinyl Ester Systems. is a one component, moisture cured polyurethane aluminum filled primer and coating. Its low viscosity, high “wetting” characteristics, and creep, undercutting, and blistering resistance make Epoxy.com Product #660 Universal Primer and Finish a superior primer and finish coat. Epoxy.com Product #660 Universal Primer and Finish undergoes a rapid molecular weight change as it polymerizes into a high molecular weight finish with excellent corrosion and abrasion resistance.
Chemically
Resistant Vinyl Ester Binder and Adhesive Product #661 is a clear, 100% reactive, vinyl ester novolac used to coat or line concrete or steel surfaces in chemically aggressive industrial environments. It is used for coating primary and secondary containment, trenches, troughs, pump pads, and equipment.
Product #662 – Vinyl Ester Aggregate.
Chemical Resistant Vinyl Ester
Coating Product #663 is a 100% reactive, vinyl ester novolac used to coat concrete or steel surfaces in chemically aggressive industrial environments. Due to its high molecular weight and low permeability, it will withstand exposure to bond range of acids, caustic and solvents.
Chemical Resistant Vinyl Ester Coating Product #663 is designed as a coating for secondary containment, trenches, troughs, pump pads, equipment and structural members. Low Temperature accelerators are available for positive cure at temperatures down as low as 33° F.
Chemical Resistant Epoxy
Coating Product #2 is a two component, 100% solids epoxy
chemical resistant coating used to protect chemical concrete, steel and
other structural materials from non-oxidizing acids and alkalines for both
interior and exterior applications. Available in normal, fast, and Cold
Temperature Cure. Also availablefast, and Cold Temperature Cure
versions. Zero (0) VOC Epoxy.
Chemical Resistant Epoxy
Wall Coating Product #2W is a two component, 100%
solids epoxy chemical resistant coating used to protect chemical concrete,
steel and other structural materials from non-oxidizing acids and alkalines
for both interior and exterior applications. Zero (0) VOC Epoxy.
Chemical Resistant Polyurethane Coating 2 Component
– Product #402 is a two component chemical resistant polyurethane coating with gloss finish offers excellent abrasion resistance, chemical and stain resistance, and color retention.
Product #402 – 2 Component Chemical Resistant
Urethane Coating can be used equally well on vertical or horizontal surfaces. It is ideal for concrete floors and walls in warehouses, storage facilities, aircraft hangers, animal housing, and vehicle maintenance facilities.
Product is not for use in California.
Epoxy.com Mortar Systems can be used to make permanent repairs that no other kind of product can make. The purpose of this blog is to give you an overview of what you can use and how to use it.
Product Selection – The following are a list of Epoxy.com Products that make excellent epoxy mortars All the products listed below are zero (0) VOC, so it meets even the strictest low VOC requirements, and meets Indoor Environmental Quality/Air Quality (LEED IEQ 4.2 Indoor Emitting Materials Credit). See the individual product component technical data sheets and MSDS for further information.
Product #10 Fast Curing Epoxy Version of Product #10 Lo-Mod Epoxy Adhesive and Mortar Binder.Product #10 Cold Temperature Curing Epoxy Version of Product #10 Lo-Mod Epoxy Adhesive and Mortar Binder.
First and foremost is good surface preparation. Good surface preparation is necessary for most if not all patches to have long term success: www.epoxy.com/surfaceprep.aspx.
Prime the bottom of the whole with some of the neat mortar resin. Neat mortar resin is the liquid (A&B) mixed at the proper mix ratio and stirring in a way to insure a completely mixed product. This will typically take about 3 minutes.
Mix some of the neat epoxy into the Epoxy.com Mortar Blend Aggregate #82 or other appropriate dry clean silica sand gradation.
The amount of sand aggregate depends on the aggregate used.
Typically, the Epoxy.com Product #82 Mortar aggregate can be added at a rate of 18 to 27 lbs. of #82 per 1.5 Qt of mixed resin (1Quart of A to ½ Quart of B).
You will need to recalculate the sand above when using a different sized batch. This is doubly true if using one of or 4:1 mix ratio material.
Shallow patches tend to be a smaller amount of sand filler.
Deeper patches tend to be on the higher side.
If you get a lot of resin to the surface your mix is too wet. If your mixture after it hardens is porous, or weak then you have added too much aggregate.
For a better finish in very deep pours do it in 2 lifts.
Fill all but the last ¼ inch plus or minus with your dryer mix. Allow to cure hard (typically overnight).Fill with a wetter mix on top of that after the first one has cured.
To ensure proper adhesion between layers never wait more than 24 hours between layers.
It is always better to have your patch slightly higher rather than to low. If you are slightly high you can grind the patch back to level. If to low you will need to fill again.
For very shallow fills (1/32 or so) where the sand particles are to large you can use any of the following:
Epoxy.com Product #71 – www.epoxy.com/71.aspx mixed with one the neat (mixed A and B only) mortars above
Clear – Can be pigmented at an additional charge to make it easier to see when pumping.
Elongation (ASTM D-638)
Greater than 10%
Compressive Strength (ASTM D-695)
10,000 PSI (min)
Tensile Strength (ASTM D-790)
3,500 PSI
Concrete Bond Strength (ASTM C-882)
2,290 PSI
Shrinkage (ASTM C-883)
Passed Test
Thermal Compatibility (ASTM C-884)
Passed Test
Adhesion to Concrete (ACI Committee 403)
250 PSI (concrete fails)
Resin Injection
Epoxy resin injection with Epoxy.com Injection Gun designed for Epoxy.com Injection resin is the only way of assuring quality installation. Single component caulking guns, pressure pots, or similar batching equipment are not suitable for injection.
Limit pressures to 40 p.s.i for most applications. Excessive pressures can create additional stressing of the crack. It can also cause hydraulic lifting, rupturing of the cracked substrate, or further elongation of the crack. Low pressures allow gradual resin flow into the crack for deeper penetration. On vertical cracks, injection is start at the lowest point, and continue upward on the crack area. While injecting the lowest port, resin will flow to and out of the next higher port.
When pure resin is flowing out the next port cap, plug the current injection port and move to the next port. Then injection continues in the port showing resin flow. This procedure continues until all ports are full.
Epoxy Injection Resin Systems should be of very low viscosity for most applications. That way it will flow in the smallest hair line cracks. Resin can travel several feet from the point of injection. It may take some time before reaching the next port or penetrating through pin holes in the surface. Coring samples have shown that epoxy injection effectively fills cracks including small voids and hairline cracks.
Injection During Extreme Weather
A cold substrate will cause an increase in the viscosity of the injection resin. This slows down the rate of injection. A hot substrate results in premature jelling of the resin with sequential loss of penetration. During extremely hot weather an open bridge deck may exceed temperatures as high as 140 Degrees F. Special precautions are necessary before injection work can be done in such weather.
The precaution may be shading the bridge, and water cooling. Always check substrate temperature. The injection machine and its hoses require isolation from extremes of temperature.
Epoxy injection undertaken during cold weather also requires special precautions.
When doing injection work in freezing conditions, determining if there is ice present in the crack is critical. Determining if a cracks inner surfaces are ice coated, is equally important. When injecting under these conditions, the resin will not bond to the substrate and no structural rebonding will result. It is usually safer to preheat the portion of the structure you are injecting.
When heating a structure do not overheat it. This closes the crack. When removing heat, the crack may rapidly open. This will rupture the resin before it has a chance to achieve final cure. In most cases, indirect heating is much more desirable than direct heating. Maintain heat for several hours before and after the injection application.
Aesthetics
The color of the sealer material used in resin injection is concrete gray. They are difficult to remove. If aesthetics require complete cleaning, the sealing material can be removed by grinding. This is normally done at an additional charge to the OWNER.
Injection Against A Head of Water
Injection of Epoxy Injection Resin against a head of water requires a slightly different procedure than normal injection. If water is running from a crack, applying a hydraulic cement (fast setting) seals the cracks and sets the ports. Epoxy pastes will not set up under this type of wet condition. The hydraulic cement seals the cracks and diverts all water flow through the injection ports.
Hydraulic cement is fast setting, but it does not have the strength needed for an Injection Sealer. Epoxy Concrete Bonder can have the strength to prevent blowouts or leaks while injecting. After the hydraulic cement cures applyingEpoxy Concrete Bonder. That solves this problem.
The injection process follows the procedures described before. The Injection resin forces the water out of the crack and through the adjacent ports. The resin has an amber color and does not look like water. Pure resin flows from the higher port before capping and moving on. The head of water will require increasing the injection pressure used.
INJECTING DELAMINATIONS & HOLLOW PLANES
Delamination of concrete structures is an area where injection can also offer selective repair. A prime example is bridge decks or other self supporting structures. The most common delamination is shearing of the concrete. This is commonly at the upper rebar mat.
Another common situation is hollow plane that develop when concrete bridge piers are resurfaced. Old piers are encased in new concrete. Hollow planes in this type of application are common, especially against smooth sections of the old pier. Cracking then occurs on the surface perpendicular to the hollow plane.
These delaminated area is subject to chemical penetration from the surface and moisture which may attack the reinforcing bar. If the delamination is not repaired, traffic will cause the area to pop-out by pounding on the delaminated upper concrete layer. Freeze-Thaw damage will also tear the concrete apart. The greater the number of freeze-thaws, the more water in the cracks during these free-thaws, the greater, and quicker the damage to the concrete.
Map delaminations by drag chain, hammer or sounding device. The damaged area requires no less than four (4) ports drilled for resin flow, depending on the size and shape of the delamination. This prevents the trapping of water that may be present.
The delamination is normally hollow planes that run along the reinforcing bar. When injecting the delamination, the resin will follow these hollow planed areas and can travel several feet in filling the voids.
CONCLUSION
Epoxy Injection Systems is very effective at repairing concrete cracks, delaminations, and hollow planes when used according to manufacturers recommendations. Job analysis and proper preparation are very important to insuring the maximum performance from the Epoxy Products, or any other concrete repair products. The right equipment is critical. Proper setup continuous mixing epoxy injection machines must always be used with no exception. Injection staff and management must have the training and experience to do the work right the first time. Epoxy injection has to be done right the first time. There is no second chance. So it is critical that your injection work be done by well trained and equipped, experienced personnel.
Epoxy.com Injection Products
Injection Resin
Product #301 Injection Resin, low Modulus – a 100% solids low viscosity epoxy adhesive used to restore cracked structural concrete by the pressure injection method and to grout cracks in a horizontal plane by gravity.
Product #301SC Slow Cure Injection Resin Low Mod is a longer Potlife version of Product #301
Product #301Cold Temperature Cured Epoxy Injection Resin a faster version of Product #301 typically used in Cold Temperature Cure applications, or where a very fast set is needed
Contact Epoxy.com Technical Support Department for more information on Injection and Binary Delivery Systems. 352-533-2167 info@epoxy.com
Epoxy.com #6930 MMA (methyl methacrylate) SEALER is a 100% reactive semi-flexible medium viscosity methyl methacrylate resin developed as a sealer/topcoat over various Epoxy.com MMA Systems.
Product #6930 MMA SEALER is a chemical resistant coating with improved UV light resistance specifically designed for exterior use such as vehicular parking decks, pedestrian decks, roof decks, pool decks, concrete and steel stairs, ramps, and interior freezer/cooler rooms.
Methyl Methacrylate Product #6930 MMA SEALER is suitable for use in numerous other applications, both indoors and outdoors.
ADVANTAGES
Medium viscosity
Fast cure for rapid recoat and return to service
UV resistance; non-chalking
Semi-flexible for exterior use and freezers
Meets USGBC LEED criteria for low VOC
Chemical resistance
Meets USDA requirements
Use over wide temperature range even below freezing.
For a complete technical data sheet please see the technical data sheet or contact: Epoxy.com Technical Support Department at 352-533-2167, email me (Norm Lambert) at norm@epoxy.com, or visit our website at www.epoxy.com
Here is the picture of the chip floor – www.epoxy.com/chips.aspx that that was about 15 years old when the picture was take. It is in a Vermont Interstate Rest area. It has never been waxed. You can still see the ceiling lights reflecting off the surface. Only maintenance has been to mop it.
Chip Floor install:
Links that will make your Chip Flooring installation better and easier:
Can be Used as a Primer Over Concrete as New as 5 Days
Epoxy.com Product #100 Moisture Tolerant Primer and Base Coat consists of a unique water based epoxy technology which allows the contractor to install epoxy resin floor systems and other moisture sensitive floor coverings on new concrete (5 days old) without fear of moisture entrapment. Epoxy.com Product 100 Moisture Tolerant Primer and Base Coat is applied in a two coat application. Epoxy.com Product 100 Moisture Tolerant Primer and Base Coat is the primer/basecoat used in various Epoxy.com Products
Epoxy.com Product #100 Moisture Tolerant Primer and Base Coat is a unique two-component, moisture tolerant, extremely high density, chemically enhanced epoxy based product which reduces the passage of water vapor and moisture through slabs on, above or below grade, thus eliminating delamination and blistering of adhesives, floor coverings, resin floor systems, epoxy terrazzo and coatings.
Epoxy.com Product #100 Moisture Tolerant Primer and Base Coat controls water vapor transmission levels for the installation of most floor covering systems, including VCT, sheet vinyl, carpets, wood, laminates, epoxy resin flooring and epoxy terrazzo.
Advantages
Vapor and water barrier.
Can be placed on new concrete in as little as 5 days.
Water based – low VOC.
Highly moisture tolerant
Barrier against radon and other gasses
Compatible with most flooring systems – conventional, and seamless epoxy flooring systems.
Does not support the growth of mold.
Easy to install with little down time.
Considerations
Substrate must be at least 50° F during installation and curing
Substrate must be free of dirt, sealers, waxes, and other foreign materials that would interfere with proper bonding.
Must be installed a minimum of 1/8 for use with moisture sensitive floor coverings.
Application
Surface preparation
Surface preparation is the most critical portion of any successful resinous flooring system application. All substrates must be properly prepared as outlined in Epoxy.com Surface Preparation Procedures. Epoxy.com Technical Support Department is pleased to answer any questions.
Mixing
Epoxy.com Product #100 Moisture Tolerant Primer and Base Coat is a two-component material. Do not alter mixing ratios in any way. Part I and Part II are supplied in the correct mixing ratios. Always mix a complete unit in the proportions supplied.
Stir material for approximately 3-4 minutes to form a homogeneous consistency using a slow speed drill and “Jiffy” blade. Do not entrap excessive air. Scrape all sides and bottom of container to ensure thorough mixing.
Priming
Prime using Epoxy.com Product #100 Moisture Tolerant Primer and Base Coat thinned 10% with one (1) pint of potable water per 1.25 gallon unit for good
penetration. Apply with a squeegee and short nap roller to the properly prepared substrate. Back roll with the short nap roller to achieve a uniform coverage. Allow to cure hard enough for foot traffic, about 3-4 hours at 75 degrees F.
Body Coat
Apply one (1) Part of Epoxy.com Product #100 Moisture Tolerant Primer and Base Coat to 4 parts of B. Thoroughly mix with a low speed drill and Jiffy blade until uniform. Mix with low speed drill until uniform and no lumps. Apply with trowel, or squeegee. Allow to self-level and backroll with a looped roller. A 1.25 gallon unit will
cover 30 sq. ft. @ 1/16″.
Broadcast surface with broadcast sand to excess (30-50 lbs./100 sq. ft.) with Epoxy.com Product #77 to achieve 1/8 inch. Sweep and vacuum excess or loose sand after hardening (16-24 hours, depending on temperature).
Top Coatings and Overlays
Apply top coatings or resin floor system directly over broadcast surface. Prime surface with appropriate Epoxy.com primer as required. For vinyl flooring and other floor coverings consult with manufacturer of floor covering.
Physical Properties
Material
2-component epoxy
Density
12.70 lbs/gallon
VOC Content, Mixed
< 1 g/L
Solids by Volume
59%
Flash Point: Part A
Part B
>212°F
170 °F
Mixing Ratio
1:4 by Vol.
Pot Life, Approximate
60 minutes @ 75°F (24°C)
Open to Foot Traffic
After 16 hrs. at 73°F (23°C)
Curing Temperature
Minimum 50°F
Full Cure and Maximum Resistance
7 days
Hardness, Shore D ASTM-D-2240
70-75
Compressive Strength ASTM-C- 579
6500 psi
Flexural Strength ASTM-C-580
2100 psi
Adhesion To:
-New concrete (5 days)
-Moist concrete (28 days)
-Dry concrete (28 days)
110 psi
550 psi
580 psi
Temperature Resistance:
a)Continuous:
-Dry heat
-Humid
b)Intermittent:
-High pressure water
-Dry heat
140°F (60°C)
113°F (45°C)
185°F (85°C)
149-185°F (65-85°C)
Maintenance
After completing the application of Epoxy.com Product #100 Moisture Tolerant Primer and Base Coat and the topcoats or floor covering system, the installer should provide the owner with maintenance instructions relevant to the specific topcoats or floor covering. If floors become slippery due to animal fats, oil, grease, or soap film, clean and rinse thoroughly.
More Information
For more information please visit our website at http://www.Epoxy.com, email me at norm@epoxy.com or call Epoxy.com Technical Support Department at 352-533-2167.
Both Products are two component water- based aliphatic (non-yellowing) polyurethane. both products are free of the health and environmental problems normally found in solvent-based urethanes, while maintaining excellent performance properties.
Both Epoxy.com Product #441 and Product #442 have good chemical, stain, and mar resistance. In addition, it’s easy to clean and has excellent color retention under heavy foot traffic.
Both products high performance coating for use in a variety of seamless floor and wall coating systems.
Both Products eliminates the strong solvent odor normally associated with high performance materials.
They are both ideal for topcoats and finishes that require high abrasion resistance. Typical application areas are clean rooms, hospitals, pharmaceutical facilities, stained concrete, wood floors, and as a seal coat for most Epoxy.com floor and wall coating systems.
How They Are Different
Epoxy.com Product #441 is a satin Finish
Epoxy.com Product #442 polyurethane provides a gloss finish.
Need this Product, Order it Soon
This product cannot be shipped to cold climates in very cold weather, so get your material soon while you still can.
Additional Questions:
For additional information please visit http://www.epoxy.com, email me at norm@epoxy.com or call Epoxy.com Technical Support at 352-533-2167.
Installing Epoxy on Garage Floors in Cold Temperatures
Extend Epoxy Installation Season into Winter
It is that time of year again when I start getting a lot of calls and emails about installing epoxy in cold temperatures.
The best time to protect your floor is before it sees any salt at all. If you have a new garage floor now is the time to protect it. It is still possible to do older floors but the more salt it sees the more difficult and expensive it can be.
The night temperatures are dropping this time of year. It is still possible to coat your garage floor before temperatures drop too low. Our cold temperature epoxies will cure with substrate temperatures as low as 35 degrees F, although it will set a lot faster at 40 degrees F.
Protecting your garage floors is especially important in areas that will see salt from roads or ocean spray. You will want to protect your garage from the ravaging effects of salt deterioration. Without protecting your floor salt will damage your garage floor and make for very expensive repairs later if it is not well protected.
It is not too late to protect your floor even in cold climates if you move quickly now. Without this protection your garage floor will not be as nice come spring as it is now. The damage that takes place is not only aesthetic but structural.
Cold Temperatures Epoxies
Cold Temperature Cure Epoxy Resins allow installation to be done at low temperatures as low as 35°F., (although it sets a lot faster at 40°F) expanding your epoxy coating and epoxy flooring installation season. Epoxy.com Cold Temperature Cure Epoxy Resins can also be used in cold storage areas like food processing areas, where the temperature cannot be raised higher than 35° F or so. Normal cured epoxy typically requires 50°F or more.
Depending on how you mix the aggregate into the products below, they can be used as a mortar for overlays, or a grout for sealing between other hardened construction materials.
Commonly Used Cold Temperature epoxies
Product #1 Cold Temperature Cure Epoxy Coating is 100% solids and specially formulated coatings for cold temperature applications. Cold Temperature Epoxy Coating #1 is able to cure at temperatures as low as 35°F. It has Zero (0) VOCs. Since it has no VOCs, it has no solvent so it meets the strictest possible standard for a low VOC coating. It is often used in coolers and food preparation areas that require constant low temperatures. Product #1 Cold Temperature Cure Epoxy Coating is also frequently used in room temperature applications to meet super-fast cure, limited shutdown needs.
Product #10 Cold Temperature Curing Epoxy Mortar Resin – This product has a low modulus of elasticity (flexibility) and is Low Viscosity. The low viscosity allows heavy loading of the right fillers. The heavy filler loading helps not only to save money, but helps to maintain better thermal coefficient with respect to concrete and steel. The low modulus of elasticity prevents it from being brittle making it less vulnerable to thermal coefficient differences. It also gives it better impact resistance.
Epoxy.com Materials have nearly 40 years of history with their seamless flooring products. These high quality products seldom have to be repaired. There have been a few times with Epoxy.com Products where the floor has been damaged in a fire, or a piece of equipment has been moved exposing an area that had not been done before.
Picture of a Terrazzo Floor patched with an accent color.
The most difficult thing to do in repairing existing seamless floor is matching the color. The solution to this problem is a simple one: don’t try to match it, try to accent it. Do this in a way that it looks like it is part of a design. This adds aesthetic appeal while creating an easy solution to the color matching issue.
Are you going to add additional seamless flooring next to the flooring to be patched? If so use the accent color for the new area of flooring. That helps to tie all the colors back together.
For a complete list of seamless flooring epoxies please visit – www.epoxy.com. You can also email us, or call Epoxy.com Technical Support Department at 352-533-2167.
Product #17 Epoxy Adhesive for Bonding Stone Overlays is a two component, 100% solids high-mod epoxy adhesive used for bonding stone and other aggregates in all types of flooring applications. Some uses of Product #17 Epoxy Adhesive for Bonding Stone Overlays would include patios, pool decks, walkways and other areas where a long wearing and decorative system is desired.
Product #17 Epoxy Stone Overlays give you the beauty of a natural looking shinny stone, without the hassle of the stone needing the constant attention of loose stone. Water actually passes through the system. The #17 Epoxy Adhesive and stone give you a carpet of stone that allows the water to run down away from your feet.
Surface to receive Epoxy.com Product #17 Epoxy Adhesive for Bonding Stone Overlays must be clean and sound. Remove all dirt, laitance, grease curing compounds and other foreign matter by sandblasting, mechanical abrasion, or acid etching. Remove water and dust from all surfaces with an oil-free blast immediately prior to application.
MIXING & APPLICATION INSTRUCTIONS
Temperature of Epoxy.com Product #17 Epoxy Adhesive for Bonding Stone Overlays must be 50° F or above at time of mixing. Stir each component separately before blending. Mix two parts by volume of Part A with one part by volume of Part B for three minutes with a low speed electric drill motor equipped with a mixing paddle. Add mixed Epoxy.com Product #17 Epoxy Adhesive for Bonding Stone Overlays to desired aggregate in a concrete mixer and tumble until wet before removing. Spread onto area with a rake and trowel to produce a smooth surface.
Installation Product #17 Epoxy Adhesive for Bonding Stone Overlays typically uses the #17 Epoxy Stone Adhesive, and clean hard dry stone. A 3 gallon unit of Product #17 will typically mix with about 400 lbs. of stone.
Maintenance
Product #15 Chemical Resistant Epoxy Floor Resurfacing System is typically used for resealing epoxy bonded stone, because it oxidizes much slower than other epoxies, and usually last much longer than other epoxies used for reglazing epoxied stone pebbles.
Prolonged or repeated exposure may cause eye and skin irritation. If contact occurs, wash immediately and seek medical help. Use safety glasses with side shields and wear protective rubber gloves.
CLEANING
All tools and equipment should be cleaned before the system gels. Use MEK, Acetone, or any lacquer solvent.
APPLICATION PROPERTIES @77°F
Mix Ratio
2:1 By Volume
Viscosity (mixed – ASTM D-2393)
2000-3000 cps
Gel Time (ASTM C-881)
25-30 minutes
Tack Free to Touch
7-10 hours
Initial Cure
24 Hours (75% strength)
Final Cure
7 Days
Packaging (unit size)
5 gal., drums
Standard Colors
clear amber
Tensile Elongation % (ASTM D-638)
20-30
Bond Strength (ASTM D-1002)
2400 psi
Hardness Shore D (ASTM D-2240)
75-80
Proper mixing and installation is critical to the optimal success of all product. See Installation Tips,Techdata, & MSDS for more details on our products. Be sure to contact us with any questions and/or concerns that you have.
For more information please contact:
Epoxy.com
A Division of Epoxy Systems, Inc
20774 W. Pennsylvania Ave.
Dunnellon, Florida 34431 Hundreds of Systems,
Since 1980 – 35 years
Florida & Vermont
USA
If your have not read that yet you may want to go back and read it before you proceed with reading this.
Port Setting
It is extremely important that if drilling to use the right tool. to set drill type ports use a vacuum swivel drill. That is a drill with vacuum attached swivel drill chuck and hollow a drill bit.
Concrete dust can be detrimental to the injection processes in several ways. Any dust remaining in the drill hole near a crack can combine with the very low viscosity injection resin. This thickens your resin turning it into a weak paste. This paste can slow or even block the resin flow. Drilling very tight crack with a solid drill forces dust into the crack. This seals the crack from resin flow. Do not allow shortcuts in the drilling procedures! However, for most applications the surface port is the easiest and most effective method.
Port Spacing
Determining the spacing of ports is done by a highly experience applicator. This spacing is a factor of the tightness of the crack and the depth of the concrete substrate. Spacing is normally between four (4) and eight (8) inches.
Port Setting and Sealing
Align ports directly over cracks. That allows injection resin to flow into the crack. Seal surface cracks. Sealing the exterior of cracks is done with Epoxy Gel type Bonder.
Testing The System
Test cracks that are ill defined, or if dust or debris is in the crack. This testing may be done by injecting water into the crack area.
Water left in the cracks will not effect the injection process or the curing of the Epoxy.com Injection Resin. Heavier injection resin forces the water out the cracks. Water injection helps clean the cracked areas. More important, is that it helps avoid the unexpected. This process of flushing the cracks is commonly skipped by more experience contractors, who can tell if there will be a flow of resin, by just looking at them. However, when in doubt water testing is a must.
If the cracks contain algae, chlorinated water containing copper sulfate is injected. After pumping this mixture is left over night. The next morning the crack is flushed by pumping fresh water, into it. This flushes it out before resin injection begins.
Efflorescence builds up on the bottom of a crack in a horizontal slab. Water in the crack extracting soluble calcium hydroxide is the cause. The water evaporates at the surface leaving the lime, which later reacts with the carbon dioxide in the air to form limestone. The inside of the crack, is frequently free of limestone and making it suitable for injection.
Part 4 of this series: Injection Resin Materials Product Selection.
For more information visit our website at http://www.epoxy.com, email us at info@epoxy.com or call our technical service department at +1 (352) 533-2167.
Epoxy Structural Concrete and Wood Repair / Waterproofing
The following article is written with enough information about resin injection systems to help protect the Owner from the misuse or improper installation of an injection systems. For more information contact me: Norm Lambert.
As with all repair and rehabilitation of concrete, the initial job analysis is by far the most important step. Epoxy Injection Resin will weld concrete cracks but, of course, will not repair the cause of the cracking.
Analyze each potential injection application to determine the exact cause or causes of the cracking. Correcting the cracking problem can be fairly simple, or may be difficult involving design changes.
Consult a structural engineer when design changes are necessary. Do this before starting the injection. Repairing cracks by Injection is effective after these design changes. Prevent future cracks by fixing the original cause of the cracking, when ever possible.
Parking garages are an example of cracking problem that require a structural engineering analysis. Often inadequate design for expansion/contraction is the cause for parking garage structural cracking. Avoid weld injecting a crack if there are not enough expansion joints. Sometimes flexible overlays such as Epoxy.com System # 495 can be used to overcome this defect. This does not however encapsulate the rebar in a way that will totally stop the premature deterioration of the steel. Often times additional joints are needed, thus the analysis of cracking problems is critical.
Bridge decks and slab on grades can often be repaired with Epoxy.com Product #684LV crack healer and sealer and save some of the cost of doing epoxy injection.
For more information visit our website at http://www.epoxy.com, email us at info@epoxy.com or call our technical service department at +1 (352) 533-2167.
Epoxy Structural Concrete and Wood Repair / Waterproofing
The following article is written with enough information about resin injection systems to help protect the Owner from the misuse or improper installation of an injection systems. For more information contact me: Norm Lambert.
One of the most versatile, problem solving products available in epoxy systems today is Epoxy Injection Resin. Structural restoration of concrete by epoxy injection is very often the only alternative to complete replacement. It therefore results in large cost savings. Injection protects the rebar and stops water leakage.
Epoxy injection of concrete cracks has been used for decades. When properly installed it is still working as well as it did right after it was installed.
Epoxy Injection Resin is a system for welding cracks back together. This welding restores the original strength and loading originally designed into the concrete. Epoxy injection restores the structural qualities the concrete design intended. In other words under most conditions it makes the concrete as good as new. It creates an impervious seal to air, water, chemicals, debris, and other contamination.
Other waterproofing injection systems like urethane resin will seal the crack from water but will not repair the the member structurally. That makes the structure member vulnerable to additional structural decay. This structural advantage that an epoxy injection repair gives, makes it the best choice for most situations. Epoxy or Urethane Injection discusses when to use epoxy and when to use urethane.
A crack, obviously, is a sign of failure caused by stresses, inadequate design, improper curing, etc. One of the dangers of a structural crack is the effect that it has on the reinforcing bar. The reinforcing represents one of the main structural values of the concrete.
Cracks left unprepared allow moisture, road salts and other contaminants to penetrate and attack the rebar. The rebar deteriorates, losing the structural value. Loosing the entire structure is often the result.
Epoxy injection resin has two purposes. First, it effectively seals the crack to prevent the damaging moisture entry. Secondly, it monolithically welds the structure together. Most people assume that this welding of the structure is the most important result of the repair. Actually what is most important is the sealing.
The sealing properties of the injection prevents premature deterioration of the reinforcing. This can be of equal, or in some cases greater importance than the structural welding. It would theoretically always be desirable to get this welding effect.
For more information visit our website at http://www.epoxy.com, email us at info@epoxy.com or call our technical service department at +1 (352) 533-2167.
Low Viscosity Fast Setting Methyl Methacrylate (MMA)
Permanent Crack Repair System
MMA CONCRETE CRACK HEALER and SEALER Product #684LV is a 100% reactive ultra-low viscosity methyl methacrylate resin used as a penetrating crack sealer or to fortify extremely porous concrete substrates. MMA CONCRETE CRACK HEALER and SEALER Product #684LV is typically used on bridge decks, parking structures, concrete floors or as a general penetrating sealer to prevent moisture intrusion.
MMA CONCRETE CRACK HEALER AND SEALER Product #684LV is a reactive methacrylate resin, which hardens rapidly with the addition of Product #695 MMA HARDENER, even at low temperatures.
ADVANTAGES
Fast Cure (60 min.) for Rapid Recoat and Return to Service
Ultra-Low Viscosity for Excellent Absorption Into Concrete
Protects Against Water Penetration
VOC Compliant (100% Solids)
Full Strength in 1 Hour
Use Over Wide Temperature Range – Even Below Freezing – Adjust for Temperature in the Field
CONSIDERATIONS
Substrate must be dry and free of dirt, waxes, curing agents and other foreign materials.
Should not be installed on fresh concrete until maximum shrinkage has occurred (at least 30 days after placement).
COMPOSITION
MMA CONCRETE CRACK HEALER and SEALER Product #684LV is a 100% reactive methyl methacrylate resin. Color is supplied is clear.
USES
Bridge Decks
Containment Structure Floors
Plant Floors
Concrete Slab on grade
Suspended Concrete Slab
Virtually any horizontal concrete surface
For more information about repairing infrastructure visit our website at: http://www.epoxy.com, email us at info@epoxy.com or phone technical support at +1 (352) 533-2167
You can easily build containment in the middle of an existing slab
Building a secondary containment structure in the middle of an existing facility is very common and effective way to protect the facility structurally as well as protect the environment. It is very easy to do. Here is how:
Drill holes into the concrete and fasten #4 bar into the concrete with Epoxy.com Product #2006 – www.epoxy.com/2006.aspx – Gel Adhesive. Allow Epoxy to cure overnight.
Form the area to receive concrete curb.
Coat the floor area in the bottom of the forms to receive the concrete for the curb with Epoxy.com Product #2007 – https://www.epoxy.com/Epoxy_Fresh_Concrete_to_Hardened_Concrete_2007.aspx – Wet to dry concrete adhesive. Pour your concrete before the #2007 becomes tack free. That will make it as if the curb and the concrete floor had been poured at the same time.
An alternate method to this is to install concrete brick around the area bonding in place with Product #2006. This will help to reduce waiting for the concrete to cure if you use the poured concrete method above.
Cove the inside of the containment curb with Epoxy.com Product #720 – https://www.epoxy.com/720.aspx – coving resin allow to cure overnight.
Prime the inside of the containment area with Epoxy.com Product #12– www.epoxy.com/12.aspx – Chemical Resistant Primer, and allow to cure overnight.
Install 2 coats of Epoxy.com Product #633 – www.epoxy.com/633.aspx – Chemical Resistant Novolac Epoxy Coating.
Summary
Doing an effective job of building secondary is easier than you may think. For more information visit our website at http://www.epoxy.com, call our technical support department at 352-533-2167 or email us at info@epoxy.com.
Introducing highly chemically resistant Novolac epoxy wall coating. Bring your chemical resistance to new heights. Apply this Novolac Epoxy Wall Coating on walls in thicker coats, with less runs. Same great chemical resistant Novolac Epoxy as Product #633, but thicker.
Description
Epoxy.com Product #633W is a 100% solids epoxy novolac coating ideal for harsh chemical and solvent environments. “W” designates High Viscosity formulation for improved film build on vertical surfaces. Epoxy #633W can be used as a seal coat for various Epoxy.com products and systems where extreme chemical resistant performance is required, such as secondary containment, solvent storage, pump pads, trenches, chemical process areas, and other high exposure areas.
Exhibits excellent resistance to strong acids, alkalis, and most industrial chemicals and solvents.
Can be applied in occupied facilities.
Can be applied in cool damp conditions.
Can be rapidly re-coated in ambient conditions.
Considerations
Good surface preparation is one of the most important parts of the installation of a high end coating. Be sure to follow our Surface Preparation Guide before installing this product.
Mix small batches of the material with 2 parts “A” and one part “B”, being sure to completely mix for 3 min. Mix only what you can use in half the potlife. Remember the bigger the batch the faster it will setup in your bucket
Installation methods will vary from job to job. Typical application is by brush and quality roller.
Contact Epoxy.com Technical Support with any questions that you have.
Proper mixing and installation is critical to the best success of all epoxy products. This page is to help you find the right installation information that you need to install Epoxy Resin Systems.
Surface Preparation for Epoxy Resin Installation
All quality installation start with quality surface preparation. This guide will help you to know how to properly prepare your substrate for installation of Epoxy or any other high quality resin system. Improper surface preparation could turn what seems to be a simple process into a lengthy, difficult repair.
Do and Don’t do with epoxy.
These guides will help you to not make the common mistakes that people do and the things the people don’t do that can lead to a problem or even a failure of your epoxy resin installation.
Job Supplies Required to Install Epoxy Resin Systems
This list is a suggested list of the materials that you will need for most typical epoxy coating systems. This list is also useful for installing roller applied coating systems like Epoxy.com Chip Flooring.
Epoxy Chip Flooring Installation Guide. Floors have a special role to play in interior design. The heavy technical demands made on floors often make the use of certain decorative products simply impossible. The use of color chips can change all that! Color chips are increasingly being used in combination with “wet” products such as Product #315 Seamless Polymeric Multi-Colored Flake Chip Floor Resurfacing System to create decorative floors with more to offer than other ornamental products…Quality! This installation guide takes you step by step through the installation of Epoxy Chip Flooring Product #315.
Product #1 High Build Epoxy Coating 21-27 mils – All Purpose Epoxy Floor Coating Installation Guide.
Product #1 All Purpose High Build Epoxy Floor Coating a two component, zero (0) VOC, 100% solids epoxy Hi-Build epoxy coating used for high foot traffic and light to moderate forklift traffic areas where abrasion resistance is required; for protection against mild corrosion and as a decorative waterproof coating for walls, floors, tanks, etc. Installation Guide For All Purpose High Build Epoxy Floor Coating #1.
Product #633 Novolac Epoxy Chemical Resistant Epoxy Coatingis a 100% solids epoxy Novolac coating ideal for harsh chemical and solvent resistant applications. Product #633 Novolac Epoxy Chemical Resistant Epoxy Coating is used in secondary containment, solvent storage, pump pads, trenches, and other high exposure areas. This Installation Guide will help you install Product #633 Novolac Epoxy Chemical Resistant Epoxy Coating. You can also find more information with pictures about installation on this page the Epoxy.com Blog.
Epoxy Injection Installation
Epoxy Injection – This Guide will take you through the basics of doing epoxy injection. Epoxy injection is one of the most economical, to make a structural repair and waterproofing in cracked concrete.
Additional Installation Guides
These are just a few or our most popular products for additional products and guides pleas contact us at:
For more information visit our website at: www.epoxy.com , call technical support at 352-533-2167 or email us at info@epoxy.com.
A customer asks, “I recently saw what looks like a creek bed built out of epoxy with stones in it. How is this done in epoxy?”
Here are the steps to do it:
Choose your stone. The stone that you choose can be uniform in size or a blend of stone sizes and shapes. If bigger stone is going to be used, it is recommended that you use a blend of larger stone with smaller stone. Variations in shape will also help to increase the amount of surface area holding the system together, making it stronger. Be sure the stone is clean and completely dry before attempting any of the steps below.
Make a mock-up of the complete system below in a small box made out of plywood or similar material. This will verify everything from stone selection, to aesthetics, to stone durability. It is also gives you a chance to practice your procedure,and get additional phone tech support from us if required before you proceed with your project.
Construct the recessed area that your river will “flow”. That could be a recessed area in a concrete floor, a wooded shadow box or some other “box” to hold your river. Be sure the box is watertight and that the surface is properly prepared before proceeding –www.epoxy.com/surfaceprep.aspx
Prime the area created in step 3 with Epoxy.com Product #12 – www.epoxy.com/12.aspx at a rate of 250-300SF per gallon. Allow to cure until hard to the touch, typically 6-8 hours
After the Primer in Step 4 is hard to the touch and before 24 hours has passed, apply a coat of Epoxy.com Product #1 – http://www.epoxy.com/1.aspx – 100% solids General Purpose Epoxy Coating to the bottom of the box created in Step 3. This will help to give you a consistent background color. Black helps give you the illusion of infinite depth.
Optionally you can add a second coat of the #1 Pigmented Epoxy Coating to increase color intensity.
On the other hand if the stone in Step 6 is so deep that you will not be able to see through it you can skip this step and proceed to step 6.
Allow the epoxy in Step 5 to cure hard to the touch before proceeding, typically 10-12 hours. Do not wait more than 24 hours before moving on to Step 6.
Properly mix Epoxy.com Product #17 – www.epoxy.com/17.aspx – Epoxy Stone Adhesive Part A and Part B. Add your stone into the mixed stone adhesive. The amount of stone that you will be able to add to it will vary depending on size and how clean the stone is. 100 lbs per 3 quart batch (2 QT “A” and 1 QT “B”) is a good starting point. This ratio should be verified in a mockup before proceeding to this step. Mix in the stone until a uniform shine can be see on all the stone. Install this mix into your “box” at the desired thickness. Be sure to pack it in tightly and level to the desired surface. Allow to harden overnight. Do not wait more than 24 hours before moving on to Step 7.
Properly mix and pour Epoxy.com Product #214 – www.epoxy.com/214.aspx – Table Top and Casting Epoxy into the spaces between the rock in step 6. You typically will want to pour a minimum of 1/8 inch or not more than 1/2 inch at a time. Take care to break any bubbles as you go early and often. This is typically easy to do using a hair dryer and/or Isopropyl (rubbing alcohol mist). Allow each layer to harden and cool before adding another lift. Never wait more than 24 hours in between coats and/or pours of epoxy.
When you complete this project it will look like a stone riverbed filled with \ water. You can also experiment with other objects in your stone mix. Contact Epoxy.com Technical Support with your questions: info@epoxy.com or 352-533-2167
Perchloroethylene (PCE) contamination is a common challenge at former dry-cleaning facilities. Even after operations have stopped, residual solvents often remain in the soil and vapor can migrate upward through the concrete slab. Left untreated, this can cause environmental liability, health concerns, and ongoing regulatory issues.
Former PCE Cleaner – Protected by #633
The solution? A properly designed epoxy vapor barrier system installed directly over the existing concrete.
Why PCE Vapor Intrusion Is a Problem
Health Risk: PCE vapors can migrate into occupied buildings, posing inhalation hazards.
Structural Risk: Solvents may deteriorate floor coverings and adhesives.
Regulatory Risk: Many state and federal environmental agencies require mitigation once contamination is identified.
Concrete alone is not an effective barrier. That’s why Epoxy.com Product #12 Primer and Product #633 Coating are the recommended system for sealing these slabs.
Step 1: Surface Preparation
Before installing any vapor barrier epoxy, proper preparation is critical:
Clean and profile the concrete – Use mechanical abrasion (diamond grinding or shot blasting). Avoid acid etching, as it can drive contaminants deeper.
Repair cracks and joints – Fill with an epoxy mortar or flexible joint filler compatible with #12 Primer.
Moisture test – Even if no active leaks are visible, confirm slab conditions. High moisture slabs are acceptable when properly primed with #12.
Step 2: Apply Epoxy.com Product #12 Primer
Product #12 Primer is a penetrating epoxy primer designed for damp or contaminated concrete.
Bonds tightly to difficult substrates
Seals micro-pores and imperfections
Provides a stable base for the topcoat
Apply with a roller or squeegee at the recommended coverage rate. Allow to cure tack-free before proceeding.
Product #633 is a chemical-resistant epoxy coating ideal for vapor barrier and environmental remediation projects.
Resists chlorinated solvents like perchloroethylene
Creates a dense, non-permeable film
Easy to clean and maintain once cured
For best results, apply two coats of #633 over the cured #12 Primer. This builds a thick, protective membrane that locks down vapor migration and creates a clean, durable surface finish.
Epoxy.com #633 – Former Dry Cleaner
Benefits of the #12 + #633 System
Regulatory Compliance: Meets many environmental mitigation standards.
Long-Term Durability: Designed for industrial service conditions.
Cost Efficiency: Can be applied directly over existing slabs, avoiding costly concrete replacement.
Flexibility: Compatible with top finishes such as urethane, tile, or carpet adhesives (with proper testing).
Recommended Applications
Former dry-cleaning plants
Commercial buildings with solvent-impacted soil
Industrial sites where chlorinated solvents were stored or used
✅ If you’re dealing with perchloroethylene vapor intrusion in a concrete slab, Epoxy.com #12 Primer and #633 are a proven system to stop vapor transmission and restore usable space.
Posted by Norm Lambert 
the crack. It can also cause hydraulic lifting, rupturing of the cracked substrate, or further elongation of the crack. Low pressures allow gradual resin flow into the crack for deeper penetration. On vertical cracks, injection is start at the lowest point, and continue upward on the crack area. While injecting the lowest port, resin will flow to and out of the next higher port.
and move to the next port. Then injection continues in the port showing resin flow. This procedure continues until all ports are full.
conditions, the resin will not bond to the substrate and no structural rebonding will result. It is usually safer to preheat the portion of the structure you are injecting.
Often inadequate design for expansion/contraction is the cause for parking garage structural cracking. Avoid weld injecting a crack if there are not enough expansion joints. Sometimes flexible overlays such as 
Structural restoration of concrete by epoxy injection is very often the only alternative to complete replacement. It therefore results in large cost savings. Injection protects the rebar and stops water leakage.
ral value. Loosing the entire structure is often the result.
