NOVOLAC EPOXY WALL COATING – 100% SOLIDS

January 23, 2017

High Chemical Resistance Epoxy Coating

Epoxy.com Product #633W


Introducing highly chemically resistant Novolac epoxy wall coating.  Bring your chemical resistance to new heights. Apply this Novolac Epoxy Wall Coating on walls in thicker coats, with less runs.  Same great chemical resistant Novolac Epoxy as Product #633, but thicker.

Description

Epoxy.com Product #633W is a 100% solids epoxy novolac coating ideal for harsh chemical and solvent environments. “W” designates High Viscosity formulation for improved film build on vertical surfaces. Epoxy #633W can be used as a seal coat for various Epoxy.com products and systems where extreme chemical resistant performance is required, such as secondary containment, solvent storage, pump pads, trenches, chemical process areas, and other high exposure areas.

Epoxy Novolac Wall Coating is 100% solids, modified amine adduct cured epoxy novolac (novolac epoxy) resin.

Advantages

  • Exhibits excellent resistance to strong acids, alkalis, and most industrial chemicals and solvents.
  • Can be applied in occupied facilities.
  • Can be applied in cool damp conditions.
  • Can be rapidly re-coated in ambient conditions.

Considerations

Good surface preparation is one of the most important parts of the installation of a high end coating. Be sure to follow our
Surface Preparation Guide before installing this product.

Installation

  1. Review and follow epoxy installation tips
  2. Properly prepare the substrate.
  3. Mix small batches of the material with 2 parts “A” and one part “B”, being sure to completely mix for 3 min. Mix only what you can use in half the potlife. Remember the bigger the batch the faster it will setup in your bucket
  4. Installation methods will vary from job to job. Typical application is by brush and quality roller.
  5. Contact Epoxy.com Technical Support with any questions that you have.

Physical Properties

Color See Color Chart
Gloss, 60°F 100
Solids Contentr 100%
Mix Ratio 2A to 1B by Volume
Pot Life 20 min @ 75°F
VOC 0.0

Dry Time

Foot Traffic @ 75°F 10-12 hours
Recoat #75&deg:F 4 hours minimum, 16 hours maximum
Exposures to Chemicals @ 75°F 5 days

Chemical Resistance

REAGENT

RATING

Acetic Acid 30% R
Acetone L
Methylene Chloride L
Crude Oil R
Diesel Fuel R
Ethylene Glycol R
Fatty Acids R
Gasoline R
Metyl Ethyl Ketone L
Hydrochloric Acid- 36% R
Urea R
Bleach R
Citric Acid R
Skydrol R
Sodium Hydroxide – 50% R
Sulfuric Acid – 98% R
Toluene R
Lactic Acid R
Nitric Acid 20% R
Xylene R
R = Recommended for Intermittent Immersion

L = Limited recommendation, occasional spills

Performance Properties

Tensile Strength ASTM-D-638 10,400 psi
Adhesion to concrete ACI Committee 403 300-440+ psi (100% concrete
failure)
Hardness ASTM-D-2240 86 Shore D
Abrasion Resistance ASTM-C-501 (CS-17 Wheel) 30 mg loss
Service Temperature MIL-D-3134F 180°F – 325&deg:F (Dry Heat)
Elongation 2.5%

For more information visit our website at http://www.epoxy.com, email us at info@epoxy.com or call technical support at: 352-533-2167.


Epoxy Installation Instructions

January 5, 2017

How to Install Epoxy.com Resin Systems


INSTALLING EPOXY RESIN SYSTEMS

Proper mixing and installation is critical to the best success of all epoxy products.  This page is to help you find the right installation information that you need to install Epoxy Resin Systems.

Surface Preparation for Epoxy Resin Installation

All quality installation start with quality surface preparationThis guide will help you to know how to properly prepare your substrate for installation of Epoxy or any other high quality resin system. Improper surface preparation could turn what seems to be a simple process into a lengthy, difficult repair.

Do and Don’t do with epoxy.

These guides will help you to not make the common mistakes that people do and the things the people don’t do that can lead to a problem or even a failure of your epoxy resin installation.

Job Supplies Required to Install Epoxy Resin Systems

This list is  a suggested list of the materials that you will need for most typical epoxy coating systems. This list is also useful for installing roller applied coating systems like Epoxy.com Chip Flooring.

Epoxy Installation Guides

Epoxy Chip Flooring System
Installation Guide

Epoxy Chip Flooring Installation Guide. Floors have a special role to play in interior design. The heavy technical demands made on floors often make the use of certain decorative products simply impossible. The use of color chips can change all that! Color chips are increasingly being used in combination with “wet” products such as Product #315 Seamless Polymeric Multi-Colored Flake Chip Floor Resurfacing System to create decorative floors with more to offer than other ornamental products…Quality! This installation guide takes you step by step through the installation of Epoxy Chip Flooring Product #315.

Product #1 High Build Epoxy Coating 21-27 mils – All Purpose Epoxy Floor Coating Installation Guide.

Product #1 All Purpose High Build Epoxy Floor Coating a two component, zero (0) VOC, 100% solids epoxy Hi-Build epoxy coating used for high foot traffic and light to moderate forklift traffic areas where abrasion resistance is required; for protection against mild corrosion and as a decorative waterproof coating for walls, floors, tanks, etc. Installation Guide For All Purpose High Build Epoxy Floor Coating #1.

1ESD / Conductive – Electrostatic Dissipative Epoxy Floor Coating Installation Guide

Conductive Epoxy Floor Coating Installation Guide –  Product #1ESD Epoxy Coating System consists of Product #899 Epoxy Primer followed with one finish coat of Product #1ESD/Conductive Epoxy Coating. Product #1ESD/Conductive is available in pigmented finish only. Product #1ESD Epoxy Coating System will test in the �ESD� range, between 1,000,000 and 1,000,000,000 ohms electrical resistance when Product #1ESD/Conductive is applied over a non-conductive primer (or non-conductive bodycoat), and produces a 12-15 mil thick ESD floor coating system. This guide will take tell you how to install the Conduct Epoxy Floor Coating.

Product  #2 High Chemical Resistance Epoxy Floor Coating Installation Guide

Chemical Resistant Epoxy Coating Product #2 is a two component, 100% solids, Zero “0” VOC epoxy chemical resistant coating used to protect chemical concrete, steel and other structural materials from non-oxidizing acids and alkalines for both interior and exterior applications.This guide will take take you through the steps to
install the Conduct Epoxy Floor Coating.

Product #15 Chemical Resistant Epoxy Quartz Flooring

Product #15 Chemical Resistant Quartz Flooring Installation – Single Broadcast Installation Method

Product #633 Novolac Highly Chemical Resistant Novolac Epoxy Floor Coating Installation Guide

Product #633 Novolac Epoxy Chemical Resistant Epoxy Coating is a 100% solids epoxy Novolac coating ideal for harsh chemical and solvent resistant applications. Product #633 Novolac Epoxy Chemical Resistant Epoxy Coating is used in secondary containment, solvent storage, pump pads, trenches, and other high exposure areas. This Installation Guide will help you install Product #633 Novolac Epoxy Chemical Resistant Epoxy Coating. You can also find more information with pictures about installation on this page the Epoxy.com Blog.

Epoxy Injection Installation

Epoxy Injection – This Guide will take you through the basics of doing epoxy injection.  Epoxy injection is one of the most economical, to make a structural repair and waterproofing in cracked concrete.

Additional Installation Guides

These are just a few or our most popular products for additional products and guides pleas contact us at:

 For more information visit our website at: www.epoxy.com , call technical support at 352-533-2167 or email us at info@epoxy.com.


Care of Epoxy Floors

November 1, 2016

Epoxy Flooring Systems and Coatings

Daily Maintenance of Seamless Flooring and Floor Coatings

  • Sweep the floors daily.epoxy_chip_flooring_263s
  • If abrasive particles  are present they should be removed by mopping with common household detergents and rinsed completely.  Be sure not to use the detergent at a concentration higher than that recommended by the manufacturer of the floor cleaning material.  Be sure to test any cleaner that you haven’t used before on a sample of the Seamless Flooring Material or Seamless Floor coating.  You may want to be sure to prepare these samples as you are installing the floor so they will be available to you at a later time.
  • Promptly remove grease, and other contaminants from the surface of the floor
  • Be sure to rinse off all chemical solutions that may attack the surface.

Weekly Maintenance of Seamless Flooring and Floor Coatings

Smooth Systems

All seamless flooring and floor coatings should be mopped on a regular bases with a neutral soap or detergent, and completely rinsed. Be sure not to use the detergent at a concentration higher than that recommended by the manufacturer of the floor cleaning material.

Be sure to test any cleaner that you haven’t used before on a sample of the Seamless Flooring Material or Seamless Floor coating.

Mop should be rinsed often. Synthetic mops tend to work better on textured surfaces than cotton mops. The water should be changed frequently as well. Smooth floors are easily cleaned this way. It may be necessary to give extra care to areas that are subject to heavy traffic, hard rubber wheels, and steel wheels that leave marks. In these situations you can use the methods used for textured floors for these more difficult to remove contamination.

Textured Systems

Textured systems may require the use of a stiff bristled brush or floor scrubber to reach to bottom of the anti-skid texture.  Severe problem areas can be treated as follows:

Grease Removal

Grease is typically removed by Tri-sodium phosphate (TSP) or other commonly available biodegradable cleaner. Contact Epoxy.comTechnical Support Department with your specific questions.

Removing Dairy Products

Dairy products should be removed immediately as they may cause staining on some types of seamless flooring and seamless floor coating systems.

Tire Marks Removal

Scrub the area(s) with a stiff bristled brush and using the same biodegradable floor cleaner that you are using to mop with.

Stubborn Dirt or Stain Removal

When you are trying to remove stubborn dirt or stains,allow the biodegradable cleaner to set in the area for a little while longer and do the work for you. Then completely rinse to area to remove the cleaner and the dirt.

Chemical Spills

You should always rinse strong chemicals as quickly as possible completely from the surface. Chemicals allowed to dry on the surface typically become more concentrated as they dry.  That may cause the chemical to get concentrated enough to stain or even attack the seamless floor or seamless floor coating.

Waxing and Polishing of Seamless Flooring and Seamless Floor Coatings

Epoxy.com Epoxy and Urethane Seamless Flooring and Seamless Floor Coating Systems are very shinny and so waxing or polishing are not necessary.  If a floor is very old, or has seen extremely high traffic this shine may dull.  If it does then you can wax or polish the floor with standard commercial products that are designed for that purpose. Better yet, if this happens, you may want to renew or refinish your system – see below.

Renewing and Refinishing Seamless Flooring and Seamless Floor Coating Systems

Epoxy.com Epoxy and Urethane Seamless Flooring and Seamless Floor Coating Systems are designed to withstand heavy traffic and wear.  However, if there is enough traffic and/or abuse to cause the system to loose its shine, or show visible signs of wear, you may wish to restore the floor by “re-glazing” it.  Before re-glazing a flooring system or coating system you need to do the following:

  • Remove all wax, oil, grease and other contaminants from the surface
  • Lightly sand to break the shine
  • Consult with Epoxy.com Technical Support Department for the proper material to re-glaze you floor.  Be sure to follow all directions for installing the re-glazing material.

When in doubt contact Epoxy.com Technical Support at: info@epoxy.com or call us at 352-533-2167. You can also visit our website 24 hours per day at www.epoxy.com


Chemical Resistant Epoxy Selection

October 20, 2016

Requirements for a Chemical Resistant Epoxy or Vinyl Ester


Our Epoxy and Vinyl Ester product lines has extensive uses in Chemical Containment
and Chemical Resistance projects. The kind of product and systems we recommend are
based on a number of factors.  First we need to know exactly what you are doing:

  1. Are you patching concrete that has been damaged already? If so what is the extent
    of the damage?
  2. Do you need a secondary containment coating? If so what kind of traffic (if any)
    will this area see? Many of our systems will handle very heavy traffic.
  3. Are there any cracks that need repairing? If so how many lineal feet of cracks
    are there, what is the average depth and what is the average width. Repairing the cracks
    is the first step in making your project water and chemical tight.
  4. Are you looking to grout tile? We have chemically resistant Epoxy Tile Grout that
    has excellent chemical resistance.
  5. Is there any petroleum oil saturated concrete in the area. If so we have a product
    for that too.
  6. Is there any moisture vapor that is being transmitted through the floor?  We
    have solutions for that so please bring that to our attention when you contact us.
  7. Is this in an area where Static Disruptive or Conductive materials are needed (typically
    only in an explosive environment or where delicate electronics must be protected
    from static discharge).
  8. Total square footage of area requiring Chemical
    Resistant Epoxy or Vinyl Ester.

Then we will need to know some specifics about the chemical you are trying to protect
against:

  1. What is the specific chemical (or chemicals) that you are trying to resist against?
  2. What is the specific concentration of the chemical (or chemicals)?
  3. What is the duration of the exposure, before it will be cleaned up (if ever)?
  4. Is the exposure at an elevated temperature? If so what is that temperature, and
    how long will the chemicals be at this elevated temperature

If you have this information when you contact us, we can quickly help you to decide
what chemical resistant system is best and most economical for you.

Here is some additional reading that might interest you.

logo

For more information contact Epoxy.com Technical Support at info@epoxy.com or by calling us at 352-533-2167.


Seamless Epoxy Flooring Systems Explained

August 15, 2016

Epoxy.com offers many different types of seamless flooring. We offer so many kinds that sometimes it confuses people. The purpose of this article is to explain the differences, and to help you choose the right epoxy seamless flooring system for your application. In some cases the right seamless flooring system will not even be an epoxy. It may be polyurethane or Methyl Methacrylate (MMA).

Epoxy.com Epoxy Chip Flooring in VT rest area.

Epoxy.com Epoxy Chip Flooring on a VT Interstate Rest Area – Taken over 15 years after installation.

Epoxy Floor Coatings

Epoxy coatings can be effective flooring systems. When choosing epoxy as a flooring system choose a 100% solids (zero VOC, hard durable coating. You also want a coating that is available in multiple colors. These floor coatings can last for decades, so you want to pick a color that you like. Properly installed you will be looking at this floor coating for a very long time. This kind of flooring system is available in the following options:

  1. Epoxy.com Product #1 – www.epoxy.com/1.htm – meets all the criteria above. It has good chemical resistance, and excellent cost to benefit ratio. Great for warehouses, in areas with high traffic and only modest chemical exposure.
  2. Epoxy.com Product #1ESD – www.epoxy.com/1esd.aspx. This is the same as product #1 above but has conductive filler in it. Depending on the primer you use under this system it can be conductive (100,000 – 1,000,000) ohms of resistance or Electro-Static Dissipative (ESD) which is 1,000,000 to 1, 000,000,000 ohms. Used in plants that produce explosive materials like ammunition, fireworks, flairs, or explosive solvents, and used in areas of sensitive electronics, like computer server buildings, avionics, electronics assembly and electronic production areas.
  3. Epoxy.com Product #2 – www.epoxy.com/2.aspx. This is similar to product #1 but with a much higher chemical resistance. This major increase in chemical resistance is offset by only a small increase in the cost of the #2 over the Product #1. The product #2 is well suited for applications like garages, machine shops, sewer tank floors, battery rooms, cooling towers, grooming shops, dog kennels and all areas where an economical chemical resistant coating is required.
  4. Epoxy.com Product #633 – www.epoxy.com/633.aspx – is a highly chemically resistant epoxy floor coating and flooring system. Like Product #1 and Product #2 is extremely durable. Product #633 is typically used in areas where containment of aggressive chemical is imperative. For example Product #633 will hold up to continuous exposure of 98% Sulfuric acid for a period of at least 6 months without loss of structural integrity. Great for secondary containment for a large number of chemicals.

     

All the systems above can go over many different types of substrates with the proper surface preparation. All of the products above are available in 17 colors and can be color matched for an additional cost. The systems above can be combined with various anti-skid materials or broadcast with silica broadcast aggregate to produce a thicker floor.

 

Chip Floor

Epoxy.com Chip Flooring – www.epoxy.com/chips.aspx – is the perfect blend of economy, durability, low maintenance, and gorgeous appearance. It uses a 100% solids pigmented epoxy base coat, a full broadcast of plastic chips, and two coats of chemical resistant clear glaze. The chemical resistant glaze also makes this easily the most non-yellow epoxy top coat available today. This easy to clean chip flooring system is best for high traffic areas where appearance, durability and low cost of ownership is a must. Chip Flooring is great for commercial and residential kitchens, bathrooms, showers, grooming shops, kennels, veterinary clinics, garage floors, show rooms, rest areas, and much more. This product can be installed with an integral cove base. Epoxy.com Chip Flooring can be installed by a contractor but easy enough to be installed by a home owner. Epoxy.com Chip Flooring can be installed in a residence but is rugged enough to be used in the most demanding commercial applications.

Quartz Flooring

Quartz Flooring Product #15 – www.epoxy.com/15.aspx has a long history of being durable, attractive and non-yellowing. I personally installed this product on high school bathroom floors in the mid 70s. These floors have held up to the test of time with little or no wear, little or no loss of shine and little to no yellowing even under the urinals. This is also available with an integral cove base

Solid Colored Flooring

These solid colored floors are based around self leveling, trowelable or double broadcast application techniques. These floors are sometimes called shop floor. They are made to be thick and extra durable under extremely harsh environments. They can be top coated with any of the systems above under coatings. This kind of flooring is available in 3 speeds of cure: normal, fast, and cold cure. Solid colored flooring is also available with an integral cove base.

Methyl Methacrylate (MMA) Flooring

The big advantage of MMA is speed of curing. Each coat of MMA will cure hard to the touch in 1-2 hours. This allows the next layer to be applied quickly and traffic to be returned to it quickly. You can even build a fast setting integral cove out of MMA resin.

I personally installed MMA on many floors with very tight schedules. One restaurant was only closed for breakfast. The project started with rotten plywood floors. At 10 PM the carpenters came in to work. They removed rotten floor and floor joists. They replaced the floor joists and the plywood. At 5 AM we went in with the flooring installation crew.  We primed the floor and sealed up the joints in the wood and the screw holes. At 6:30 AM we laid the floor. At 8 we put a glaze coating on the floor and by 10:30 the restaurant workers were on the floor prepping for lunch. The floor installation from start to traffic took just 5.5 hours.

Polyurethane Decking Systems

Polyurethane Decking – http://www.epoxy.com/elastomeric.aspx – is the system best used in areas where maximum flexibility is necessary. This is typically outdoors, waterproof applications like balconies.

Specialized Flooring

We have a number of systems that are specialized flooring like conductive and ESD (Electrostatic Dissipative) flooring – www.epoxy.com/conductive.aspx – and various hybrid systems. If your project does not seem to fit in the categories above email me at norm@epoxy.com or call us at 352-533-2167.

 

In conclusion we offer many types of seamless flooring systems, they can be used for commercial and residential applications. These systems are durable, economical, and easy to install even by homeowners. These seamless flooring systems may be made out of epoxy, polyurethane, or methyl Methacrylate (MMA). Seamless flooring systems are available in multicolored or solid colored. They range in chemical resistance from very good to resistant to aggressive chemicals. When in doubt what is right for your project send me an email at norm@epoxy.com or give me a call at 352-533-2167.


Epoxy Tile Grout – 100% Solids

March 30, 2016

Question:Matagascar Glass Tile Mural at the Bronx Zoo in NY done in Epoxy.com Product #225

” for tile installations? I don’t want one of those so called ‘epoxy tile grout’ that uses water based epoxy and Portland Cement combination. I want it to be a true epoxy system. If so please provide me a product data sheet.”

Yes that is Epoxy.com Product #225 Water Cleanable Tile Grout and Adhesive


Epoxy.com Product #225

Water Cleanable Epoxy Grout and Adhesive With Filler

100% Solids Epoxy and Special Fillers – Water Cleanable – No Portland Cement Content


 

DESCRIPTION


Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive is a user friendly, water cleanable, 100% solids epoxy grout and adhesive and Filler Powder . Used for grouting ceramic tile, brick pavers, and stone, Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive is supplied in pre-packaged kits containing resin, hardener, and mineral fillers that produce a dense, uniform seal. Typical applications for Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive require resistance to thermal shock, chemicals, and heavy traffic including meat packers, breweries, canneries, bottlers, CIP areas, and pharmaceutical formulators.

ADVANTAGES

  • User Friendly Packaging
  • Low Odor for use in Occupied Areas
  • Meets ANSI A-118.3 Specification for Chemical Resistant, Water Cleanable Epoxy Grout
  • Available with Cold-Room Hardener
  • Low Viscosity-good wetting properties
  • Versatile-for both Setting and Grouting all Types of Tile
  • USDA Approvable
  • Available in Floor Grade and in Wall Grade
  • Zero (0) VOC – No VOC content means it meets the strictest Low VOC requirements

SURFACE PREPARATION

Surface Preparation is the most critical portion of any successful resinous flooring system application. Work must be performed by trained or experienced contractors or maintenance personnel. Epoxy.com service department is pleased to answer any questions. Before grouting, clean joints and the tile surface with a damp sponge to remove dust, dirt, and other contaminants. Do not leave water standing in joints. Do not clean tiles with acid cleaners.

MIXING

Empty entire contents of Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive Part A and Part B into a clean mixing pail. With a slow speed drill or margin trowel, mix until liquids are completely blended. Add at least ¾ of the TILE GROUT FILLER (more for wide joints) and blend until uniform.

CONSIDERATIONS

Picture of #225 on a floor
  • Substrate must be free of dirt, waxes, curing agents, and other foreign materials
  • Protect from exposure to chemicals and harsh cleaners until fully cured.
  • Substrate temperature must be a minimum of 50°F-Contact Epoxy.com for Low Temperature Cure

INSTALLATION

Pour mixed Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive onto working area. Following standard epoxy and grouting techniques, apply to surface. Be sure all grouted joints are completely filled. Remove excess grout with grout float. Do not leave excess grout on face of tiles. For complete installation instructions, contact Epoxy.com Technical Service.

CLEAN UP

Picture of Counter Top Grouted with #225

Some tiles and pavers can be stained by color pigments in Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive. Try small area to determine results before grouting entire surface.

Clean skin with soap and water. Tools and equipment should be cleaned with xylene or lacquer thinner. Consult Material Safety Data for safety and health precautions.

Composition

Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive is a100% Solids Epoxy Adhesive and Grout Fillers

PERFORMANCE PROPERTIES

Tensile Strength ASTM C-307 2,000 to 2,500 psi
Compressive Strength ASTM C-579 15,000 psi
Flexural Strength ASTM C-580 3,800 to 4,100 psi
Water Absorption 24 hours 0.15%
Heat Resistance 160°F Continuous
230°F Intermittent
Bond Strength to Concrete ASTM C-321 350-400 psi

CURE/DRY TIME

Working Life 45 minutes
Initial Cure 6-7 hours @ 75°F
Full Set Time Overnight
Full Cure & Maximum Resistance 5-10 days

MAINTENANCE

After completing the application of Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive, the installer should provide the owner with maintenance instructions. If floors become slippery due to animal fats, oil, grease, or soap film, clean and rinse thoroughly. Epoxy.com Product #225 is easily cleaned with neutral soaps or detergent

COLOR SELECTION

Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive is available in custom colors, subject to laboratory approval, minimum quantity, lead time for production, and increased cost.

Color Chart HereClick the picture of color card below for a larger version of this picture of the color chart.
Please note: The picture to the right is a photographic reproduction of the color card for this product. The photo reproduction process and your monitor and/or printer will change these colors. This chart is to give you an idea of the colors available and not intended for critical color selections.

Need help figuring out how much Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive you will need. Use the Epoxy.com Product #225 Grout Calculator.

Grout Calculator.

Matagascar Glass Tile Mural at the Bronx Zoo in NY done in Epoxy.com Product #225 - Click to Enlarge

Matagascar Glass Tile Mural at the Bronx Zoo in NY done in Epoxy.com Product #225
Glass Tile Mural – Close Up
Madagascar Exhibit at the Bronx Zoo in NY
Mural and Pictures by: Jeannie Egel

For more information please contact:

Epoxy.com
A Division of Epoxy Systems, Inc
20774 W. Pennsylvania Ave.
Dunnellon, Florida 34431
Over 300 products,
Since 1980
Florida & Vermont
USA

Office Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific Time).
Closed 12Noon-1PM Eastern Time for Lunch.

321-206-1833 Customer Service – Ordering and Order Status
Katey Fontaine, VP – Customer Service Director
sales@epoxy.com

714-657-3826 Technical Support
or Norm Lambert, President – Technical Support Director
352-533-2167 info@epoxy.com

352-489-1666 Accounting and Administration
Debby Lambert, CEO, and CFO
office@epoxy.com

352-489-1625 Fax line to all Departments
www.epoxy.com


Installing Epoxy Novolac #633

February 22, 2016

Epoxy.com Product #633 Novolac Epoxy Coating is installed basically in 3 Steps.

  1. Properly prepare the substratemixing-Epoxy
  2. Apply 1 coat of Epoxy.com Product #899 Primer at a rate of 250 to 300 SF per gallon per coat.
  3. Apply 2 coats of Epoxy.com Product #633 at a rate of 160 to 200 SF per gallon per coat.

Product #899 Epoxy Primer and Product #633 Coating are mixed and applied the same way. These are the only differences:

  1. The spread rate
  2. The optional anti-skid is typically only added to the #633

For the sake of simplicity the procedure for mixing and installing is mentioned once below because the three coats apply virtually the same way.

Before You Start

Before you start you will want to read the following.

  • Do with Epoxies – The things that you don’t want to forget to do when using epoxy.
  • Don’ts with Epoxies – Don’t do any of these things when using epoxy.
  • Surface Preparation – Surface preparation sets the foundation for your application. If you want your job to work better and last longer be sure to read and follow these steps.
  • For a list of job supplies to install a chip flooring see www.epoxy.com/job-supplies.aspx
  • Be sure to mix both the A and the B sides of your material before starting. Be sure to use a clean stir stick or mixing paddle for both. Do not cross contaminate.

Optional Cove

Cove Base Installation – Epoxy Cove installation used to be very difficult to install. With Epoxy.com Products and this installation guide, this job is made much easier.

Primer

When installing over concrete or wood you will first want to prime with Product #899 Epoxy Primer –www.epoxy.com/899.aspx. The purpose of this primer is to go on thin (250-300 square feet per gallon) and seal the floor so you do not get air or moisture coming up into your epoxy coating which will be going on thick (160-200 square feet per gallon). The 899 epoxy primer is also thinner than the coating and so it flows out better. Over stainless steel, aluminum and galvanized metal use Epoxy.com Product #660 Aluminum Filled for the primer.

 

MIXING INSTRUCTIONS

 

Mixing is by far the most important part of installation. One method to insure accurateEpoxy_Measure_2 mix ratios is to put measurements on sticks with the appropriate mix ratio. In the case of the 899 and 633 this is 2 Parts A to 1 Part B, so you might do 3 inches “A” to 1.5 inch of “B”

It is sometimes helpful to put some duct tape on the A stick. It will help you to see your line when using the pigmented “A” side

Be sure to properly protect the floor where you will be doing your mixing.Epoxy_Measure_1

Stir the Resin “A” and the Hardener “B ”each separately in their original container before measuring and mixing the two together. Be careful to use separate stir sticks so not to cross contaminate.

Temperature of Epoxy.com Product #899 Primer and Epoxy.com Products #1, #2 and #633 must be 50 degrees F or above at time of mixing. Stir each component separately before blending. Mix two parts by volume of Part A with one part by volume of Part B for three minutes with a low speed electric drill motor equipped with a mixing paddle. Be sure the mixing paddle is large enough to mix the material completely.  You will want to use a “propeller” type mixer with blades 5 inches or bigger.

Preparing to Mix Resin and Hardener Together

  • A 5 gallon metal pail or 5 gallon plastic pail makes a great mixing110614_2044_EpoxyChipFl10.png bucket.
  • Always be sure that your mix bucket is clean and is not contaminated with anything before you mix.
  • Some people like to use the two bucket method. That allows your person mixing to be mixing while your install people are installing the last bucket.
  • If you start to show signs of your material hardening in the mix bucket, start using a new one.

Mixing Tools

  • Typically you will want to use a paddle mixer, that goes into a low speed drill.
  • Your drill mixer should be large enough to stir the entire batch at once. A mixer that only moves only the partial contents of the pail, may result in inadequate mixing. Be sure that you use a clean mixing paddle. A dirty mixing paddle can result in poor mixing or contamination of the batch.
  • When mixing try not to whip any unnecessary air into your mix, by using the slowest drill speed and keeping the mixing paddle reasonably level.

Mixing110614_2044_EpoxyChipFl7.png

  • Carefully measure out the “A” resin and the “B” hardener into two other containers.
  • Pour “A” resin into your mixing bucket and then pour the “B” hardener into the mixing bucket. Always pour the “A” first and then the “B”
  • Stir for 3 minutes, being sure to scrape the bottom and sides as you mix.mixing-Epoxy

If Anti-Skid Course or Anti-Skid Fine is to be used add 12-16 volume ounces per mixed gallon, and mix until properly dispersed, typically 1-2 minutes.

Doing the Trim

• Trim around all the areas that are difficult to roll.

• Remember not to get two far ahead, you don’t want the material to set up before it is 110614_2044_EpoxyChipFl14.pngbroadcast.

• Also remember to pull the duct tape while the material is still wet

APPLICATION

Epoxy.com Product #899 can be applied with a brush, roller or squeegee at a rate of 250-300 square feet per gallon.  Remember that if you put it on too thick you can get bubbles in the 899 Epoxy Primer. The important thing is to 110614_2044_EpoxyChipFl17.pngcompletely wet out the concrete without leaving excessive material. Allow the 899 primer to cure until hard.  Typically, 10-12 hours at 75 degrees F.  Do not allow more than 24 hours between this coat and the coat of coating to follow it. Epoxy.com 899 Primer typically requires only 1 coat.

The Epoxy.com Product #633 Novolac Epoxy Coating is typically applied at a rate of 160-200 SF per gallon per coat. Typically, 2 coats of Epoxy.com Product #633 High Chemical Resistance Epoxy are required. These coatings can be applied with the same tools as #899 Epoxy Prime.110614_2044_EpoxyChipFl20.png

When Product #633 is applied over concrete or wood, prime with Product #899 Epoxy Primer and allow the Product #899 Primer to cure to tack free. Over stainless steel, aluminum and galvanized metal use Epoxy.com Product #660 Aluminum Filled for the primer. Be sure to install the 633 within 24 hours of the installation of the primer.

For typical installations as a coating apply 2 coats of Product #633 Novolac Epoxy at a rate of 160-200 square feet per gallon per coat. This yields a wet film thickness of 8-10 mils thick per coat or 16 – 20 mils for the two coats. Since this is a 100% solids Resin and Hardener system, there is no loss during drying, so the wet film thickness and the dry film thickness for 2 coats will be identical (16-20 mils DFT). Be sure to install the second coat after the 1st coat is hard enough to walk on but before 24 hours after the installation of the previous coating.

If Anti-Skid Fine or Anti-Skid Course epoxy anti-skid additive is used add plus or minus 12 volume ounces of Anti-Skid per mixed gallon of Product #633. Never add more than 16 volume ounces per gallon of Resin and Hardener mix.

In summary:

Step 1. Good Surface Preparation

Step 2. Apply 1 coat of Epoxy.com Product #899, at a rate of 250-300 SF per gallon

Step 3. Apply 2 coats of the appropriate Product #633 Highly Chemical Resistant Novolac Epoxy Coating. Add optional anti-skid if required.

For additional help please contact Epoxy.com Technical Support at 352-533-2167 or email norm@epoxy.com.

Additional Resources:

www.epoxy.com/899.aspx

www.epoxy.com/660.aspx

www.epoxy.com/633.aspx

 

 

 


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