Epoxy Stone

April 28, 2017

Epoxy Stone Bonding Adhesive

Epoxy Bonding Stone Together

For Overlays on Patios, Walkways and Landscaping

Epoxy.com Product #17 -100% Solids Epoxy Adhesive


GENERAL DESCRIPTION

Product #17 Epoxy Adhesive for Bonding Stone Overlays is a two component, 100% solids high-mod epoxy adhesive used for bonding stone and other aggregates in all types of flooring applications. Some uses of Product #17 Epoxy Adhesive for Bonding Stone Overlays would include patios, pool decks, walkways and other areas where a long wearing and decorative system is desired.

Epoxy Stone Overlays

Product #17 Epoxy Stone Overlays give you the beauty of a natural looking shinny stone, without the hassle of the stone needing the constant attention of loose stone. Water actually passes through the system. The #17 Epoxy Adhesive and stone give you a carpet of stone that allows the water to run down away from your feet.

See more about Epoxy Adhesive for Bonding Stone Overlays on our blog.

ADVANTAGES

  • High luster finish
  • Excellent freeze-thaw stability
  • Outstanding chemical and weathering resistance.

SURFACE PREPARATION

Surface to receive Epoxy.com Product #17 Epoxy Adhesive for Bonding Stone Overlays must be clean and sound. Remove all dirt, laitance, grease curing compounds and other foreign matter by sandblasting, mechanical abrasion, or acid etching. Remove water and dust from all surfaces with an oil-free blast immediately prior to application.

MIXING & APPLICATION INSTRUCTIONS

Temperature of Epoxy.com Product #17 Epoxy Adhesive for Bonding Stone Overlays must be 50° F or above at time of mixing. Stir each component separately before blending. Mix two parts by volume of Part A with one part by volume of Part B for three minutes with a low speed electric drill motor equipped with a mixing paddle. Add mixed Epoxy.com Product #17 Epoxy Adhesive for Bonding Stone Overlays to desired aggregate in a concrete mixer and tumble until wet before removing. Spread onto area with a rake and trowel to produce a smooth surface.

Installation Product #17 Epoxy Adhesive for Bonding Stone Overlays typically uses the #17 Epoxy Stone Adhesive, and clean hard dry stone. A 3 gallon unit of Product #17 will typically mix with about 400 lbs. of stone.

Maintenance

Product #15 Chemical Resistant Epoxy Floor Resurfacing System is typically used for resealing epoxy bonded stone, because it oxidizes much slower than other epoxies, and usually last much longer than other epoxies used for reglazing epoxied stone pebbles.

COVERAGE

For coverage see Epoxy.com Stone Overlay Calculator.

SAFETY PRECAUTIONS

Prolonged or repeated exposure may cause eye and skin irritation. If contact occurs, wash immediately and seek medical help. Use safety glasses with side shields and wear protective rubber gloves.

CLEANING

All tools and equipment should be cleaned before the system gels. Use MEK, Acetone, or any lacquer solvent.

APPLICATION PROPERTIES @77°F

Mix Ratio 2:1 By Volume
Viscosity (mixed – ASTM D-2393) 2000-3000 cps
Gel Time (ASTM C-881) 25-30 minutes
Tack Free to Touch 7-10 hours
Initial Cure 24 Hours (75% strength)
Final Cure 7 Days
Packaging (unit size) 5 gal., drums
Standard Colors clear amber
Tensile Elongation % (ASTM D-638) 20-30
Bond Strength (ASTM D-1002) 2400 psi
Hardness Shore D (ASTM D-2240) 75-80
Proper mixing and installation is critical to the optimal success of all product.  See Installation Tips, Techdata, & MSDS for more details on our products.  Be sure to contact us with any questions and/or concerns that you have.

For more information please contact:

Epoxy.com
A Division of Epoxy Systems, Inc
20774 W. Pennsylvania Ave.
Dunnellon, Florida 34431
Hundreds of Systems,
Since 1980 – 35 years
Florida & Vermont
USA


Are Epoxy.com 100% Solids Epoxy Low VOC

June 23, 2016

A user writes: “I have seen a number of your products that are on a list or marked with a tag that says Zero (0) VOCs.  When I look at the data sheet it says that the Epoxy.com product is 100% Solids, but does not say it is Zero (0) VOCs.”

Norm Lambert > Thank you for pointing that out.  You bring up an excellent question.  Epoxy.com Products that are 100% solids (100% active ingredients) do not contain solvent, that means they have no VOCs making them compliant with the toughest Low VOC Standards. I will start updating pages on the Epoxy.com to reflect that in the future.  Until then please rest assured that all Epoxy.com Products that are 100% solids have no VOCs in them.


Choosing Stone for Epoxy Stone

May 5, 2016

Epoxy_Stone_OverlaysBonding stone together with Product #17 – Epoxy Stone Adhesive is attractive and functional. It allows you to have the look of natural rock. This “natural rock” will let water pass through it just like its non-epoxied counterparts. It is however a good choice when you don’t want that stone to be moved, accidentally or on purpose.

This function is so nice that I am seeing projects where larger and larger stone is being utilized for the same reasons (above) as the small stone. There are a few shortcomings that should be avoided when bonding larger stones.

You want to make sure when selecting your stone that it is not too round. Round stone reduces the square inches of surfaces touching each other that are bonded together. That reduces the strength of the material, by reducing the square inches of bonding surface. If angular stone is used (as in the picture above) you increase the surface area touching each other and increase the strength.

If you want larger stones in the mix, I suggest you use a variety of smaller stone to fill in the large gaps between the bigger stone. If you combine a mixed gradation of stone that is also angular (not round) you can get an excellent compromise of strength and large stone beauty.


What is Most Versatile Epoxy?

August 18, 2015

My company has many different products and systems. I often get asked, “What is the best epoxy?” I need details about the

Clear Chemical Resistant Epoxy #15 over Stained concrete

Clear Chemical Resistant Epoxy #15 over Stained concrete

job to answer that question. The best epoxy is the one that is right for the specific job. That is where our company’s motto “The Right Product for the Right Job” came from. This is the driving force of our company and our technical support department. This has been our driving force for 35 years.

Perhaps the real question is, “What is the most versatile epoxy?” That is an easier question to answer. It is Epoxy.com Product #15 – www.epoxy.com/15.aspx. When I was an epoxy installer I always had Product #15 Clear Chemical Resistant Epoxy Resin on my jobsite.

Advantages

  • Clear Chemical Resistant
  • Can be applied as thin as 5/1000 inch or less and as thick as 1/32 (without Filler) or more
  • Can be applied as an aggregate filled system at a thickness of 12 inches or more.
  • Excellent wetting properties
  • Good temperature resistance
  • Low Viscosity
  • Non-shrink
  • Slower than other clear epoxies to oxidize outdoor in direct sunlight
  • Strong and durable
  • Virtually non-yellowing indoors

Uses

  • Acid Stain Concrete Floor Sealer
  • Base Coving Material for seamless flooring (when mixed with fumed silica and silica sand)
  • Clear coating over most porous materials
  • Chemical resistant primer
  • Chemical resistant mortar when mixed with silica sand
  • Chemical resistant top coating
  • Clear epoxy sealer for concrete
  • Clear epoxy sealer for wood, and other porous materials
  • Counter top coating
  • Epoxy quartz flooring
  • Pothole repair in concrete (when mixed with silica sand)
  • Sealing of stone that has been previously epoxied together (aka epoxy-rock, stone carpet etc.)
  • Surface sealing concrete cracks and joints (when mixed with fumed silica thickener)
  • Use with fiberglass or Kevlar to make strong composite members
  • Waterproof wood joint sealer (when mixed with fumed silica thickener)
  • Wood bonding as neat material or mixed with fumed silica thickener
  • Wood Floor Coating

Product #15 – www.epoxy.com/15.aspx – is a great product to have around for any number of emergency situations. Please address your questions to Epoxy.com Technical Support at 352-533-2167 or email me at norm@epoxy.com.


Selecting the Right Floor for a Mechanical Room

July 27, 2015

Mechanical Room Floors are very unique in their use and conditions. You have to consider the installation environment and the function of the floor. Our Mechanical Room Floor will protect the concrete, and contain any liquids that spill.

Systems used in mechanical rooms should be zero VOC. You do not want solvent evaporating from your material. Evaporated solvent could be picked up by your air handling unit sending it through your building. The best way to prevent this is with a VOC free 100% solids resin system. A resin system that is 100% solids has no solvent (or water) in it. It also means when you spread a gallon of material on your floor after it hardens you still have a gallon of material. With water-based and solvent based materials you lose half the material to evaporation.

Mechanical rooms should be chemical resistant. Typically they are top coated with Epoxy.com Product #2 Chemical Resistant Epoxy – www.epoxy.com/2.aspx. If it is a chemical feed room you can supply a list of chemicals and concentrations to the technical support department so you can make sure the #2 is chemical resistant enough.

The systems used for mechanical rooms are impact resistant. The limiting factor is the strength of the concrete substrate. Properly installed the epoxy will stay bonded to the concrete. The only way the epoxy can chip is if you chip the concrete from underneath the epoxy. You can install a thicker epoxy floor for an additional cost if you think you need still additional protection.

The systems recommend for mechanical rooms are highly abrasion resistant and will easily handle traffic up to heavy fork lift traffic. The system can be made even thicker if you have an unusual amount of abusive traffic.

When the mechanical room is over a finished space, it is suggested that a crack isolation membrane be integrated into the system. This can be done with Product #32 Epoxy Membrane System. The advantage of #32 Epoxy Membrane Resin as part of the system is 100% solids and has zero VOCs.

If the mechanical room is shut down and you can handle solvent and want something still more flexible you can use Epoxy.com Product #459 a two component, high solids, elastomeric urethane instead of or in addition to the Product #32 Epoxy Membrane above. Product #459 exhibits excellent elongation properties along with high tensile strength and tear resistance to make it an ideal crack resistant membrane for use under Product #2 and all of our other epoxy mechanical room floor coatings.

One of the primary reasons you need a mechanical room floor over finished space below is to waterproof it. The above methods accomplish the waterproofing in the center of the floor. The edges of the floor can be protective with a coving material up the wall and around pipe penetrations. That can be accomplished with Product #720 Epoxy Coving Resin System which can be used to install an integral cove base for all of our epoxy based mechanical room flooring and most of our other epoxy flooring and coating systems. This provides seamless wall to floor protection.

For more information on seamless water and chemical resistant mechanical room flooring, contact Epoxy.com Technical Support Department at 352-533-2167, or email me at norm@epoxy.com.

 


Choosing the Right Epoxy Sealer

May 18, 2015

Having the knowledge of which type of sealer to use is extremely important to the overall satisfaction of the job. There are 3 basic types of epoxy sealers. The first is 100% solids epoxy, solvent based sealants and finally water based sealers. There are also urethane and acrylic sealers.

To understand how each sealant works one must understand how they act as an epoxy. http://www.epoxy.com/primersealer.aspx . The 100% solids epoxy when applied to a floor retains a consistent thickness. Epoxy.com #15 http://www.epoxy.com/15.aspx is the best product for maintaining a clear epoxy sealer without any loss of thickness due to evaporation. If you roll a gallon of material on your floor, when it hardens you maintain the thickness of the full gallon of spread coverage.

Epoxy.com #15 can be used to seal previously installed epoxy and river rock stone on pool decks or walkways. It also seals Epoxy Chip flooring, as well as acts as a binger and sealer to Epoxy quartz flooring. It provides protection, just the right amount of shine and helps to keep the water from permeating the underlying concrete. It also works well inside in garages. It is our most versatile sealer that we offer it works great on concrete inside and when properly installed outdoors.

When you apply a water based sealer or solvated sealer you will consistently loose a percentage of the thickness due to evaporation. Even though this is the case there are times when a 100% solids epoxy may not do exactly what you need it to accomplish. In this case we offer products with different components and viscosity to suit your needs as a consumer.

Epoxy.com #671  is a low viscosity, two component, carbon filled, polyamide modified conductive primer/sealer formulated with special wetting agents to provide maximum penetration into concrete surfaces. Product #671 Primer Sealer is ideal for both new and old concrete surfaces. Product #671 Conductive Epoxy Primer Sealer provides excellent resistance to wear, and can be used either alone or as a conductive sealer or as a conductive epoxy primer when used with Product #674 Electro-Static Dissipating Urethane Topcoat and our Conductive Systems.

Epoxy.com #80 is a solvented clear acrylic solution formulated to create a clear, non-yellowing protective coating. Product #80 ACRYLIC SEALER http://www.epoxy.com/acrylic-sealer.aspx provides a tough, UV and abrasion resistant film that effectively protects surfaces from moisture penetration, staining, dirt, dust, and wear. It is good for both indoor as well as outdoor applications. This works well to seal existing terrazzo floors and as well as slate.

For those in California, who don’t want to use a 100% solid material, we offer Epoxy.com http://www.epoxy.com/High-Solids-Urethane-Coating.aspx Epoxy.com # 441 is free of the health and environmental problems normally found in solvent-based urethanes, while maintaining excellent performance properties. The very low VOCs allows this urethane coating to meet the strict low VOC standards. Epoxy.com # 441 Polyurethane Coating and Sealer provides a matte finish. Product #441 water-based urethane coating and sealer has good chemical, stain, and mar resistance.

Finally the most important thing to remember when you are choosing an Epoxy.com Sealer is to make sure you are using The Right Product for The Right Job. If you would like assistance with your selection please call our Technical Support Line at 352-533-2167 and we will be happy to assist you.


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