New Conductive Epoxy Primer

September 15, 2016

Epoxy.com is proud to announce Product #659. This is a  conductive primer that makes our existing conductive epoxy topcoat products even better.  Here is summary of the material:


CONDUCTIVE EPOXY PRIMER

Epoxy.com Product #659


DESCRIPTION

Product #659 Conductive Epoxy Primer is a water-based, two component, carbon filled conductive epoxy primer designed for use with various Epoxy.com Conductive Systems.Product #659  has very low odor making it suitable for use in occupied buildings.

ADVANTAGES

  • For Use with Various Epoxy.com Conductive Systems
  • Maintains Electrical Conductivity Performance over the Wear Life of the System
  • Fast Dry Time
  • Low Odor During Application and Cure
  • VOC Compliant in all 50 US States, Meets USGBC LEED Requirements

CONSIDERATIONS

  • Substrate must be above 50°F and relative humidity below 85% for proper curing.
  • Substrate must be properly prepared following Epoxy.com recommendations and free of dirt, waxes, curing agents and other foreign materials
  • Excessive moisture in the substrate will require a moisture vapor control treatment like Product #830
  • Concrete substrate must be insulated with a non-conductive
    epoxy primer/base coat like Product #12 Chemical Resistant Epoxy Primer or Product #899 Epoxy Primer  prior to application of Product #659 Conductive Epoxy Primer. Consult with Epoxy.com Technical Department for recommendations.
  • Must be top coated with a conductive top coating like Product #1ESD, or Product #630 Conductive.

APPLICATION

SURFACE PREPARATION

Surface Preparation is the most critical portion of any successful resinous flooring system application. All substrates must be properly prepared and tested for moisture as outlined in installation procedures or as recommended by Epoxy.com.

BATCHING, MIXING & INSTALLATION

 

Product #659 Conductive Epoxy Primer:
PART A 1 quart to
PART B 3 quarts to
Clean Water 8 volume ounces (6% by volume of water)
Total 4.125 quarts

Coverage (250 square feet/gal.) 265.6 square feet per batch

Pre-mix Product #659 Conductive Epoxy Primer  part B prior to combining with part A. Mix 1 part A with 3 parts B for 2-3 minutes with a low-speed jiffy mixer, scraping sides and bottom of mix vessel. Continue mixing and add 6% by volume clean potable water and continue mixing for 1 additional minute.

Immediately spread and back roll mixed Product #659 Conductive Epoxy Primer at a rate of 250 ft2 per gallon with a short nap roller over previously applied non-conductive epoxy primer/base coat.Care should be taken to avoid puddles. Allow to cure minimum 12 hours (at 75°F) to maximum 24 hours before coating with specified topcoat.

Important: Test Product #659 Conductive Epoxy Primer with ohm meter prior to top coating to confirm acceptable level of conductivity is achieved. If test readings are higher than 25,000 ohms, contact Epoxy.com Technical Support Department for further instructions before installing specified topcoat.

Top Coat with a conductive top coating like Product #1ESD, or Product #630 Conductive.

CLEAN-UP

Clean skin with soap and water. Tools and equipment should be cleaned with warm soapy water, xylene or lacquer thinner. Consult Material Safety Data for safety and health precautions.

COMPOSITION

Waterborne Epoxy Resin and Conductive Filler. Color: Black.

COVERAGE

Product #659 Conductive Epoxy Primer applied at 250 ft2 per gallon yields 2.7 mils dry film thickness.

TECHNICAL DATA (@ 75°F, 50% RH)

Viscosity 500-1000 CPS
Mixing Ratio 1 Part A to 3 Parts B by Volume
Solids Content, by volume 45%, thinned
Volatile Organic Content (VOC) <10 g/L
Bond Strength to Concrete 300-400+ psi (100% concrete failure)
Shelf Life 6 months when properly stored

CURE/DRY TIME (@ 75°F, 50% RH)

Pot Life 20-30 minutes
Dry to Touch 6-8 hours
Recoat (Refer to testing requirements) 12-24 hours
 Light Traffic 24 hours

For more information, visit us on line at Epoxy.com, email me at norm@epoxy.com or call Epoxy.com Technical Support at 352-533-2167.

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Seamless Epoxy Flooring Systems Explained

August 25, 2014

Epoxy.com offers many different types of seamless flooring. We offer so many kinds that sometimes it confuses people. The purpose of this article is to explain the differences, and to help you choose the right epoxy seamless flooring system for your application. In some cases the right seamless flooring system will not even be an epoxy. It may be polyurethane or Methyl Methacrylate (MMA).

Epoxy.com Epoxy Chip Flooring in VT rest area.

Epoxy.com Epoxy Chip Flooring on a VT Interstate Rest Area – Taken over 15 years after installation.


Epoxy Floor Coatings

Epoxy coatings can be effective flooring systems. Using Epoxy as a flooring system you need a 100% solids, zero voc, hard durable coating. You also want a coating that is available in multiple colors. These floor coatings can last for decades, so you want to pick a color that you like. Properly installed you will be looking at this floor coating for a very long time. This kind of flooring system is available in the following options:

  1. Epoxy.com Product #1 – www.epoxy.com/1.htm – meets all the criteria above. It has good chemical resistance, and excellent cost to benefit ratio. Great for warehouses, in areas with high traffic and only modest chemical exposure.
  2. Epoxy.com Product #1ESD – www.epoxy.com/1esd.aspx. This is the same as product #1 above but has conductive filler in it. Depending on the primer you use under this system it can be conductive (100,000 – 1,000,000) ohms of resistance or Electro-Static Dissipative (ESD) which is 1,000,000 to 1, 000,000,000 ohms. Used in plants that produce explosive materials like ammunition, fireworks, flairs, or explosive solvents, and used in areas of sensitive electronics, like computer server buildings, avionics, electronics assembly and electronic production areas.
  3. Epoxy.com Product #2 – www.epoxy.com/2.aspx. This is similar to product #1 but with a much higher chemical resistance. This major increase in chemical resistance is offset by only a small increase in the cost of the #2 over the Product #1. The product #2 is well suited for applications like garages, machine shops, sewer tank floors, battery rooms, cooling towers, grooming shops, dog kennels and all areas where an economical chemical resistant coating is required.
  4. Epoxy.com Product #633 – www.epoxy.com/633.aspx – is a highly chemically resistant epoxy floor coating and flooring system. Like Product #1 and Product #2 is extremely durable. Product #633 is typically used in areas where containment of aggressive chemical is imperative. For example Product #633 will hold up to continuous exposure of 98% Sulfuric acid for a period of at least 6 months without loss of structural integrity. Great for secondary containment for a large number of chemicals.

     

All the systems above can go over many different types of substrates with the proper surface preparation. All of the products above are available in 17 colors and can be color matched for an additional cost. The systems above can be combined with various anti-skid materials or broadcast with silica broadcast aggregate to produce a thicker floor

 

Chip Floor

Epoxy.com Chip Flooring – www.epoxy.com/chips.aspx – is the perfect blend of economy, durability, low maintenance, and gorgeous appearance. It uses a 100% solids pigmented epoxy base coat, a full broadcast of plastic chips, and two coats of chemical resistant clear glaze. The chemical resistant glaze also makes this easily the most non-yellow epoxy top coat available today. This easy to clean chip flooring system is best for high traffic areas where appearance, durability and low cost of ownership is a must. Great for commercial and residential kitchens, bathrooms, showers, grooming shops, kennels, veterinary clinics, garage floors, show rooms, rest areas, and much more. This product can be installed with an integral cove base. Epoxy.com Chip Flooring can be installed by a contractor but easy enough to be installed by a home owner. Epoxy.com Chip Flooring can be installed in a residence but is rugged enough to be used in the most demanding commercial applications.

Quartz Flooring

Quartz Flooring Product #15 – www.epoxy.com/15.aspx has a long history of being durable, attractive and non-yellowing. I personally installed this product on high school bathroom floors in the mid 70s. These floors have held up to the test of time with little or no wear, little or no loss of shine and little to no yellowing even under the urinals. This is also available with an integral cove base

Solid Colored Flooring

These solid colored floors are based around self leveling, trowelable or double broadcast application techniques. These floors are sometimes called shop floor. They are made to be thick and extra durable under extremely harsh environments. They can be top coated with any of the systems above under coatings. This kind of flooring is available in 3 speeds of cure: normal, fast, and cold cure. Solid colored flooring is also available with an integral cove base.

Methyl Methacrylate (MMA) Flooring

The big advantage of MMA is speed of curing. Each coat of MMA will cure hard to the touch in 1-2 hours. This allows the next layer to be applied quickly and traffic to be returned to it quickly. You can even build a fast setting integral cove out of MMA resin.

I personally installed MMA on one kitchen floor with a very tight schedule. The restaurant was only closed for breakfast. The project started with rotten plywood floors. At 10 PM the carpenters came in to work. They removed rotten floor and floor joists. They replaced the floor joists and the plywood. At 5 AM I went in with my crew and we primed the floor and sealed up the joints in the wood and the screw holes. At 6:30 AM we laid the floor. At 8 we put a glaze coating on the floor and by 10:30 the restaurant workers were on the floor prepping for lunch. The floor installation from start to traffic took just 5.5 hours.

Polyurethane Decking Systems

Polyurethane Decking – http://www.epoxy.com/elastomeric.aspx – is the system best used in areas where maximum flexibility is necessary. This is typically outdoors, waterproof applications like balconies.

Specialized Flooring

We have a number of systems that are specialized flooring like conductive and ESD (Electrostatic Dissipative) flooring – www.epoxy.com/conductive.aspx – and various hybrid systems. If your project does not seem to fit in the categories above email me at norm@epoxy.com or call us at 352-533-2167.

 

In conclusion we offer many types of seamless flooring systems, they can be used for commercial and residential applications. These systems are durable, economical, and easy to install even by homeowners. These seamless flooring systems may be made out of epoxy, polyurethane, or methyl Methacrylate (MMA). Seamless flooring systems are available in multicolored or solid colored. They range in chemical resistance from very good to resistant to aggressive chemicals. When in doubt what is right for your project send me an email at norm@epoxy.com or give me a call at 352-533-2167.


UV Stable Urethanes and Polyaspartic Coatings

June 2, 2014

When people think of Epoxy.com they immediately know that we sell epoxy. However, did you know that Epoxy.com has an extensive line of high end polyurethanes, and Polyaspartic coatings? These Polyurethanes and Polyaspartic coatings are Ultraviolet light stable, resisting oxidation and fading even in direct sunlight. These materials are 2-component and are very high solids.

Hybrid Coating and Flooring Systems

My family car is an SUV Hybrid gas-electric SUV. It gives lots of room with great power, very high fuel economy, long driving range and low emissions. In spite of all the hype over other cheaper technologies, the gas-electric Hybrid technologies remains the biggest revolution to automotives because it is the only technology that offers it all.

The biggest revolutions in the concrete repair and coating industry are coming from hybrid coating systems. Epoxy, for example, bonds better than virtually every other coating known to man. Yet even the most UV resistant epoxies will oxidize and change color under direct outdoor sunlight. Aliphatic Polyurethanes and Polyaspartic Coatings are virtually unaffected by even the most intense brutal sunlight.

Hybrid coating systems have it all. Prime with Epoxy Primer and you get the tenacious bond of Epoxy. Install our Polyaspartic or Polyurethane coating on top of that and the epoxy actually bonds to the coating going over it. Now you have the best of both products, a coating that can last for decades, without yellowing or chaulking.

Water Based 2-Component Aliphatic Polyurethane Coatings

Product # 441 Urethane Coating and Sealing Resin is a 2-component water-based aliphatic (non-yellowing) polyurethane. It is free of the health and environmental problems normally found in solvent-based urethanes, while maintaining excellent performance properties. Product # 441 Urethane Coating and Sealing Resin provides a matte finish. Product # 441 Urethane Coating and Sealing Resin has good chemical, stain, and mar resistance. In addition, it is easy to clean and has excellent color retention under heavy foot traffic. It is a high performance coating for use in a variety of seamless floor and wall coating systems. Product # 441 Urethane Coating and Sealing Resin eliminates the strong solvent odor normally associated with many high performance materials. It is ideal for topcoats and finishes that require high abrasion resistance. Typical application areas are clean rooms, hospitals, pharmaceutical facilities, stained concrete, wood floors, and as a seal coat for most Epoxy.com floor and wall coating systems.

Product #442 is similar to product #441 but with a gloss finish.

Solvent Based 2-Component Aliphatic Polyurethane Coatings

Product #402 – 2 Component Chemical Resistant Coating

Product #402 – 2 Component Chemical Resistant Coating is a two component chemical resistant polyurethane coating with gloss finish offers excellent abrasion resistance, chemical and stain resistance, and color retention. Product #402 – 2 Component Chemical Resistant Coating can be used equally well on vertical or horizontal surfaces. It is ideal for concrete floors and walls in warehouses, storage facilities, aircraft hangers, animal housing, and vehicle maintenance facilities. This Product is not for use in California Use Product #406 – Two Component Low VOC Chemical Resistant Urethane Coating when a California Compliant low VOC product is required, or desired.

Product #406 2-Component Polyurethane Coating

Product #406 is a two component, chemical resistant, polyurethane coating. Product #406 is a low VOC compliant urethane that meets all federal and state environmental air quality standards. The high gloss finish offers excellent abrasion resistance, chemical and stain resistance, and superior color retention. Product #406 Chemical Resistant Urethane can be used equally well on vertical or horizontal surfaces. It is ideal for concrete floors and walls in warehouses, storage facilities, aircraft hangars, animal housing, and vehicle maintenance facilities. Available in both clear and pigmented formulations, Product#406 Duel Component Chemical Resistant Urethane can be used as a finish coating option for most Flooring Systems. In smaller quantities this products is only available in clear. There is a 30 gallon minimum for pigmented.

Polyaspartic Coating

Product #488 UV Stable Aliphatic Polyaspartic Coating is a two component, ultra high solids, aliphatic polyurethane designed to provide high gloss, UV stable (non-yellowing) and chemical resistant protection. Product #488 Aliphatic Polyaspartic Coating is a superior, new generation product exhibiting fast cure time and excellent stain resistance. Product #488 Aliphatic Polyaspartic Coating has very low odor and can be applied indoors in occupied areas. Product #488 Aliphatic Polyaspartic Coating is generally used as a clear or pigmented high gloss finish Epoxy.com decorative and industrial flooring systems such as Epoxy.com Chip Flooring (garage floor finish).

More Information on Polyurethane and Polyaspartic Coatings

For more information call 352-533-2167 or email norm@epoxy.com.


Epoxy Coating and Flooring Installation Job Supplies

November 20, 2012

Here is a suggested list of the materials that you will need for most typical epoxy coating systems.  This list is also useful for installing roller applied coating systems like Epoxy.com Chip Flooring.

  • 1 roller pan
  • 6 inserts for roller pan
  • 15 stir sticks
  • 12 (5 QT) plastic pails
  • 3 (5 G) plastic pails
  • Roll of Duct Tape
  • 5 heavy duty 9″ roller frames
  • 6 (3/8″ nap) roller covers *be sure the roller nap doesnot fall apart in hands*
  • Roller handle extension poll
  • 4 Hard Plastic Body Filler type Squeegees
  • Paper 6oz Dixie cups
  • 2 (2 blade) mixing paddles – should be at least 5 inches in diameter and capable of being used in a heavy duty drill
  • Heavy Duty Drill for mixing paddles above
  • 6 (2″) paint brushes  *check bristles to be certain they CAN NOT be pulled out*
  • Latex (or non latex) rubber gloves
  • Vacuum (Shop Vacuum Quality)
  • Stiff Bristled Broom *check to make sure bristles do not fall out*
  • Chalk line or laser to set lines that need to be masked
  • Roll of plastic to keep buckets on to avoid drips onto floor
  • Go Jo Hand cleaner or fast orange for hands and skin

*Note – Epoxy does NOT come out of fabrics*

For more information visit www.epoxy.com.


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