New Conductive Epoxy Primer

September 15, 2016

Epoxy.com is proud to announce Product #659. This is a  conductive primer that makes our existing conductive epoxy topcoat products even better.  Here is summary of the material:


CONDUCTIVE EPOXY PRIMER

Epoxy.com Product #659


DESCRIPTION

Product #659 Conductive Epoxy Primer is a water-based, two component, carbon filled conductive epoxy primer designed for use with various Epoxy.com Conductive Systems.Product #659  has very low odor making it suitable for use in occupied buildings.

ADVANTAGES

  • For Use with Various Epoxy.com Conductive Systems
  • Maintains Electrical Conductivity Performance over the Wear Life of the System
  • Fast Dry Time
  • Low Odor During Application and Cure
  • VOC Compliant in all 50 US States, Meets USGBC LEED Requirements

CONSIDERATIONS

  • Substrate must be above 50°F and relative humidity below 85% for proper curing.
  • Substrate must be properly prepared following Epoxy.com recommendations and free of dirt, waxes, curing agents and other foreign materials
  • Excessive moisture in the substrate will require a moisture vapor control treatment like Product #830
  • Concrete substrate must be insulated with a non-conductive
    epoxy primer/base coat like Product #12 Chemical Resistant Epoxy Primer or Product #899 Epoxy Primer  prior to application of Product #659 Conductive Epoxy Primer. Consult with Epoxy.com Technical Department for recommendations.
  • Must be top coated with a conductive top coating like Product #1ESD, or Product #630 Conductive.

APPLICATION

SURFACE PREPARATION

Surface Preparation is the most critical portion of any successful resinous flooring system application. All substrates must be properly prepared and tested for moisture as outlined in installation procedures or as recommended by Epoxy.com.

BATCHING, MIXING & INSTALLATION

 

Product #659 Conductive Epoxy Primer:
PART A 1 quart to
PART B 3 quarts to
Clean Water 8 volume ounces (6% by volume of water)
Total 4.125 quarts

Coverage (250 square feet/gal.) 265.6 square feet per batch

Pre-mix Product #659 Conductive Epoxy Primer  part B prior to combining with part A. Mix 1 part A with 3 parts B for 2-3 minutes with a low-speed jiffy mixer, scraping sides and bottom of mix vessel. Continue mixing and add 6% by volume clean potable water and continue mixing for 1 additional minute.

Immediately spread and back roll mixed Product #659 Conductive Epoxy Primer at a rate of 250 ft2 per gallon with a short nap roller over previously applied non-conductive epoxy primer/base coat.Care should be taken to avoid puddles. Allow to cure minimum 12 hours (at 75°F) to maximum 24 hours before coating with specified topcoat.

Important: Test Product #659 Conductive Epoxy Primer with ohm meter prior to top coating to confirm acceptable level of conductivity is achieved. If test readings are higher than 25,000 ohms, contact Epoxy.com Technical Support Department for further instructions before installing specified topcoat.

Top Coat with a conductive top coating like Product #1ESD, or Product #630 Conductive.

CLEAN-UP

Clean skin with soap and water. Tools and equipment should be cleaned with warm soapy water, xylene or lacquer thinner. Consult Material Safety Data for safety and health precautions.

COMPOSITION

Waterborne Epoxy Resin and Conductive Filler. Color: Black.

COVERAGE

Product #659 Conductive Epoxy Primer applied at 250 ft2 per gallon yields 2.7 mils dry film thickness.

TECHNICAL DATA (@ 75°F, 50% RH)

Viscosity 500-1000 CPS
Mixing Ratio 1 Part A to 3 Parts B by Volume
Solids Content, by volume 45%, thinned
Volatile Organic Content (VOC) <10 g/L
Bond Strength to Concrete 300-400+ psi (100% concrete failure)
Shelf Life 6 months when properly stored

CURE/DRY TIME (@ 75°F, 50% RH)

Pot Life 20-30 minutes
Dry to Touch 6-8 hours
Recoat (Refer to testing requirements) 12-24 hours
 Light Traffic 24 hours

For more information, visit us on line at Epoxy.com, email me at norm@epoxy.com or call Epoxy.com Technical Support at 352-533-2167.

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Patching Vinyl Ester Floors With Novolac

July 28, 2016

A customer writes:

“We have a dairy processing and packaging facility that was built circa 1994.  At the time of construction we chose to install a flooring system which was vinyl ester based with fiberglass mat.  The floor has held up quite well in areas where it had a good bond.  The failures we have seen are in areas that covered either an expansion joint or control joint in the concrete.  In these areas the flooring has delaminated from the concrete.  Where possible we have made a clean cut through the flooring to an area where we had a good bond and left the concrete exposed.  Other failure areas are around floor drains.  We have made repairs with quick curing epoxies in the past but these don’t seem to bond well to the existing vinyl ester flooring. 

“Having a manufacturing facility with only one down day limits our ability to make substantive repairs.  During a search for low or no VOC  flooring systems I you folks.”

I have personally made many thousands of square feet of floor repairs that sounds exactly like the issues and conditions that you are describing.

Here is what I did to permanently resolve the issue, at least in the patched areas.

  1. Cut back the edges of the delaminated areas back to a point where the vinyl ester is well attached.
  2. Prep the concrete under the failed area and the edges of the old material – epoxy.com/surfaceprep.aspx.
  3. Prime with Epoxy.com Product #12 – epoxy.com/12.aspx
  4. Install a trowel coat of Epoxy.com Product #630 – epoxy.com/633.aspx and
    1. Epoxy Mortar Blend aggregate #82 Mortar Blend Aggregate
    2. Allow to cure hard to the touch and cool.
  5. Glaze with a neat coat of Epoxy.com Product #633 with optional Anti-skid – http://epoxy.com/non-skid-additive-polycarbonate-aggregate.aspx

Please email your additional questions to norm@epoxy.com or visit http://www.epoxy.com .


Surface Preparation for Epoxy Installation

June 25, 2015


Surface Preparation for Resin Systems

Surface Preparation Guide
For Concrete, Wood, and Metal Substrates


I. GENERAL INFORMATION

Surface preparation is considered to be the most important step of any resinous flooring application. Improper surface preparation could turn what seems to be a simple process into a lengthy, difficult repair. The following conditions will dictate the type of surface preparation:

A. Concrete Placement
1. Slab-on-grade or on the ground

a. A 10 mil minimum vapor barrier is necessary to prevent moisture vapor transmission. An efficient puncture proof barrier is recommended.

b. Proper jointing will minimize cracking which could transmit through the resinous flooring system.

2. Elevated Slabs

a. Pan construction should be vented.

b. Metal deck construction should be properly jointed to minimize cracking.

B. Curing and Finishing Techniques
1. Curing compounds, if used, must be mechanically removed from the concrete surface prior to all resinous flooring applications.
2. Recommended techniques:

a. Wet cure

b. Light steel trowel finish to minimize laitance and provide hard surface

C. Age of Concrete

Concrete must be a minimum of 30 days old for resinous flooring applications. Primers are now available which can be used on fresh (green) concrete on some installations. Contact the technical department for details.

D. Previous Contamination can affect the bond of the resinous flooring and must be removed. Types of contamination are:
1. Oil, grease, or food fats can usually be burned off with a flame gun or removed with a commercial degreasing compound or solvent.
2. Curing compounds, sealers, and other laitance are best removed mechanically with:

a. vacuum shot-blasting

b. scarifying

c. sand blasting

E. Present Condition
1. Test for moisture: Coating system bond failures on slabs on grade and elevated/lightweight concrete caused by moisture vapor transmission are the industry’s largest single problem and result in extreme frustration from owners, clients, and contractors. Epoxy.com recommends testing for moisture vapor transmission. The recognized methods are:

a. ASTM-F-1869  Standard Test Method for Measuring Moisture Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride: The maximum allowed water/vapor transmission rate is 3 pounds per 1,000 square feet per 24 hours.

b. ASTM F-2170  Standard Test Method for Determining Relative Humidity in Concrete Floor Slabs Using In Situ Probes: This test measures the relative humidity in the slab below the surface. If taken over a period of time, it will show the rate of drying in the slab. The maximum relative humidity should be below 80%.

c. ASTM-D-4263  Plastic Sheet Test: This test gives an indication that moisture may be present.

2. Moisture related failures can be prevented through:

a. Placing new concrete over an efficient vapor barrier.

b. Testing for moisture vapor transmission as prescribed above prior to resinous flooring application.

c. Applying a moisture vapor transmission reduction system where moisture content is too high for successful resinous flooring applications.

3. A clean surface is necessary to establish a strong bond between the resinous flooring and concrete.
4. Resinous flooring systems are only as sound as the concrete they are applied to. All unsound concrete should be repaired or replaced prior to resinous flooring applications. Consult your Epoxy.com Technical Service Department for specific information.
5. Resinous flooring materials should be applied to level concrete substrates. Grind or fill high and low spots prior to application.
6. Repair cracks prior to resinous flooring applications.
F. Mechanical Prep vs. Acid Etching

Resinous flooring materials ideally bond to concrete with a rough, sand-paper finish. This finish can be achieved by either acid etching or mechanical methods. The choice of preparation is dictated by the factors above. Other factors which determine the type of preparation include:

1. Ecological restrictions involved with waste removal which could prohibit the use of acid etching and other chemical methods.
2. The type of resinous flooring material: It is recommended that concrete floors be acid etched prior to application of polyester and vinyl ester flooring systems.
G. Acid Etching

The following steps are recommended for acid etching:

1. Dilute commercial muriatic acid with water using 1 part acid by volume to 3 parts clean water by volume. Add the acid slowly taking care to avoid splashing. Workers should be protected with safety glasses, rubber gloves, and boots. If skin or eye contact occurs, rinse affected area thoroughly with clean water and follow Material Safety Data recommendations.
2. Sprinkle acid solution onto the entire surface in order to allow the acid to reach all areas of the concrete. Adequate coverage is approximately 75 ft²/gallon of acid/water solution. Do not puddle and spread.
3. Scrub the acid solution into the concrete using a stiff bristle broom to remove loose concrete and laitancy.
4. Before rinsing, look for areas where bubbling did not occur. These areas have not been sufficiently cleaned and will require mechanical scarifying and additional acid etching.
5. When the acid solution has stopped bubbling (usually after approximately 15 minutes), rinse the floor thoroughly with water. Do not allow the floor to dry before rinsing because the salts formed by the acid reaction may cause problems with the adhesion and performance of the resinous flooring system. Test pH of the concrete surface to verify that the concrete tests alkaline.
6. Finally, the floor should be dry mopped to remove standing water and dirt remaining after the acid etching. Allow the floor to completely dry prior to the application of any resinous flooring system. Failures can occur in resinous flooring system applications due to moisture remaining in the substrate.
H. Mechanical Preparation

Contamination and other foreign materials must be mechanically removed to ensure a satisfactory bond. All dust and debris must be thoroughly removed.

II. OLD CONCRETE

Old concrete surfaces must be structurally sound. Any unsound areas must be repaired prior to proceeding with the resinous installation. For proper patching and repairing, use Epoxy.com Technical Service Department. Remove existing paint, scale and loose concrete by rough sanding, sandblasting, shot blasting, or grinding. In some cases where plant conditions allow, a stripper may be used to remove excessive build-up of paints or sealers.

Structurally sound concrete should be mechanically prepared to remove any contamination. Vacuum shot blasting is the best method for achieving a good profile for bonding and should be used where possible. Before installation of any Epoxy.com Product the surface must be examined for moisture vapor transmission using:

ASTM-F-1869 Standard Test Method for Measuring Moisture Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride.

ASTM-F-2170 Standard Test Method for Determining Relative Humidity in Concrete Floor Slabs Using In Situ Probes.

ASTM-D-4263 Standard Test Method for Indicating Moisture in Concrete by the Plastic Sheet Method. This test is only an indication and should not be used to determine moisture migration.

Other ASTM Tests which are applicable to concrete preparation are:

ASTM-D-4258 Standard Practice for Surface Cleaning Concrete for Coating

ASTM-D-4259 Standard Practice for Abrading Concrete

ASTM-D-4260 Standard Practice for Acid Etching Concrete

ASTM-D-4261 Standard Practice for Surface Cleaning Concrete Unit Masonry for Coating

ASTM-D-4262 Standard Test Method for Ph of Chemically Cleaned or Etched Concrete Surfaces

ASTM-C-811 Standard Practice for Surface Preparation of Concrete for Application of Chemical Resistant Resin Monolithic Surfacing

III. NEW CONCRETE

New concrete must be well cured and dry prior to coating. Allow to cure a minimum of 28 days unless using green concrete primer. No curing agents or sealing compounds should be used at any time prior to coating. A light steel trowel finish is recommended when finishing the concrete surface.

Any oil, grease, laitance, or other foreign material must be removed. Steam clean with a strong degreaser such as tri-sodium phosphate. Laitance and other foreign material are best removed by mechanical methods such as vacuum blasting, scarification, or grinding.

All new concrete can be acid etched or mechanically prepared by vacuum shotblasting, sand blasting, scarifying, or grinding. Vacuum shot-blasting provides the cleanest environmentally safe area during cleaning. It also provides a mechanically rough surface to achieve a good bond.

When acid etching, use a 3 to 1 dilution of water to acid and follow directions printed above.

Before the installation of any Epoxy.com resinous system, the surface should be examined for moisture. Test for moisture vapor transmission using ASTM F-1869 Standard Test Method for Measuring Moisture Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride. The maximum allowable rate is 3 pounds per 1,000 square feet per 24 hours.

Another procedure that helps determine slab dryness is ASTM-F-2170  Standard Test Method for Determining Relative Humidity in Concrete Floor Slabs Using In Situ Probes. Maximum allowable R.H. for protimeter test is 80%.

WOOD SUBSTRATES

I. GENERAL INFORMATION

Resinous flooring must always be applied directly to exterior grade plywood with extended glue line INTERIOR GRADE PLYWOOD delaminates easily and SHOULD NOT BE USED as it could result in a failure of the resinous flooring system. MARINE GRADE PLYWOOD contains moisture repellants which could cause a darkening of the resinous flooring system and SHOULD NOT BE USED. All plywood must be completely free of all waxes, varnishes, or other foreign materials.

A. Plywood used to cover existing wood floors
1. Clean and fasten existing wood floor to the floor joists.
2. If the floor is completely sound, fasten ½ Exterior grade plywood “C” plugged with an extended glue line to the existing floor. Stagger the plywood for strength.
3. ¾” DFPA Exterior or ¾” DFPA Underlayment grade plywood with exterior glue line must be used if the existing floor cannot be cleaned, or is not sound.
4. All plywood must be completely free of all waxes, varnishes, or other foreign materials.
5. Secure plywood with exterior glue.
6. Use Ring Shank or Wood Screws at six (6) inch centers around panel edges and support.
7. Stagger all panel joints, fill joints with epoxy filler, and cover joints with fiberglass cloth and epoxy resin.
8. Lightly sand the floor surface to insure proper adhesion of the resinous flooring system.
9. Prime surface with appropriate primer prior to system application. Surface may require double priming due to porosity of plywood.
B. Plywood used for new construction (plywood is laid directly on the joist)
1.  Exterior grade plywood “C” plugged with an extended glue line must be used.

All plywood must be completely free of all waxes, varnishes, or other foreign materials.

2. Use Ring Shank or Wood Screws at six (6) inch centers around panel edges and support.
3. Stagger all panel joints, fill joints with Epoxy.com Product #703. For outdoor applications cover joints with fiberglass cloth and the membrane system being used with the outdoor system.
4. Lightly sand the floor surface to insure proper adhesion of the resinous flooring system.
5. Remove all dust with a vacuum cleaner.
C. Applications with waterproofing:
1. After preparing the floor surface as prescribed above, caulk all joints with Epoxy.com Product #703 for indoor systems. For outdoor systems use the membrane used with the Epoxy.com outdoor system.
2. Apply the waterproofing membrane as specified.

METAL SUBSTRATES

I. Preliminary Preparation
A. Metal substrates must be structurally sound prior to any resinous system being applied.
B. Remove all foreign materials such as oil and grease with solvents or other degreasing compounds.
C. All scaling and rust must also be removed mechanically by sanding, sandblasting, or abrasion.
II. Treat the blasted/abraded surface with a phosphoric acid solution as described below in order to prevent rust formation if the surface is left exposed for some time prior to application of the resin system.
A. Always use a 10% solution of Phosphoric Acid.
B. Mix acid solution in either glass, plastic, or earthen containers (never use metal containers), by adding Phosphoric Acid to water. NEVER VICE-VERSA due to heating or splashing which may occur.
Workers should be protected with safety glasses, rubber gloves, and boots. If skin or eye contact occurs, rinse affected area thoroughly with clean water and follow Material Safety Data recommendations.
C. Apply phosphoric acid solution by either paint brush or rubber squeegee and allow metal surface to AIR DRY.

DO NOT FLUSH METAL SURFACE WITH WATER.

III. Protect surface from contamination until the primer is applied.
IV. Wipe metal surface with MEK solvent immediately before primer application.

 

Proper mixing and installation is critical to the optimal success of all product.  See Installation Tips, Techdata, & MSDS for more details on our products.  Be sure to contact us with any questions and/or concerns that you have.For more information please contact:

Epoxy.com
A Division of Epoxy Systems, Inc
20774 W. Pennsylvania Ave.
Dunnellon, Florida 34431
Over 350 products,
Since 1980
Florida & Vermont
USAOffice Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific Time).
Closed 12Noon-1PM Eastern Time for Lunch
321-206-1833   Customer Service – Ordering and Order Status
Katey Fontaine, VP – Customer Service Director
sales@epoxy.com
714-657-3826  Technical Support
352-533-2162  Norm Lambert, President – Technical Support Director
info@epoxy.com
352-489-1666   Accounting and Administration
 Debby Lambert, CEO, and CFO
office@epoxy.com352-489-1625   Fax line to all Departments
www.epoxy.com


Epoxy Cold Temperature

January 29, 2015

Installing Epoxy in Coolers and Cold Temperature

Extend Epoxy Installation Season into Winter

I have spoken on this subject here before but this time of year I get a lot of calls and emails about installing epoxy in cold temperatures. Our company started out as an installation company in Vermont. Summers are very short and winters are very long in Vermont. To stay a viable company, we had to figure ways of working through the winter.

Tenting and heating areas during the winter is time consuming and expensive. The solution is found in resin products that will set in low temperatures. The most durable and cost effective options of installation at cold temperatures is Epoxy and Methyl Methacrylate.

Cold Temperature Cure Resins can also be used as a super-fast setting Resinous Mortar or Coating at normal temperatures. Our Cold Temperature Cure Resins used at normal temperature give you quick turnaround time for small jobs, or larger jobs that require a short turn-around time.

Cold Temperatures Epoxies

Cold Temperature Cure Epoxy Resins allow installation to be done at low temperatures as low as 35°F., expanding your epoxy coating and epoxy flooring installation season. Epoxy.com Cold Temperature Cure Epoxy Resins can also be used in cold storage areas like food processing areas, where the temperature cannot be raised higher than 35° F or so. Normal cured epoxy typically requires 50°F or more.

Depending on how you mix the aggregate into the products below, they can be used as a mortar for overlays, or a grout for sealing between other hardened construction materials.

Commonly Used Cold Temperature epoxies

Product #1 Cold Temperature Cure Epoxy Coating is 100% solids and specially formulated coatings for cold temperature applications. Cold Temperature Epoxy Coating #1 is able to cure at temperatures as low as 35°F. It is has Zero (0) VOCs. Since it has no VOCs, it has no solvent so it meets the strictest possible standard for a low VOC coating. It is often used in coolers and food preparation areas that require constant low temperatures. Product #1 Cold Temperature Cure Epoxy Coating is also frequently used in room temperature applications to meet super-fast cure, limited shutdown needs.

Product #10 Cold Temperature Curing Epoxy Mortar Resin – This product has a low modulus of elasticity (flexibility) and is Low Viscosity. The low viscosity allows heavy loading of the right fillers. The heavy filler loading helps not only to save money, but helps to maintain better thermal coefficient with respect to concrete and steel. The low modulus of elasticity prevents it from being brittle making it less vulnerable to thermal coefficient differences. It also gives it better impact resistance.

You can find more information on cold temperature cured epoxy at: http://www.epoxy.com/EpoxyColdCured.aspx.


Seamless Epoxy Flooring Systems Explained

August 25, 2014

Epoxy.com offers many different types of seamless flooring. We offer so many kinds that sometimes it confuses people. The purpose of this article is to explain the differences, and to help you choose the right epoxy seamless flooring system for your application. In some cases the right seamless flooring system will not even be an epoxy. It may be polyurethane or Methyl Methacrylate (MMA).

Epoxy.com Epoxy Chip Flooring in VT rest area.

Epoxy.com Epoxy Chip Flooring on a VT Interstate Rest Area – Taken over 15 years after installation.


Epoxy Floor Coatings

Epoxy coatings can be effective flooring systems. Using Epoxy as a flooring system you need a 100% solids, zero voc, hard durable coating. You also want a coating that is available in multiple colors. These floor coatings can last for decades, so you want to pick a color that you like. Properly installed you will be looking at this floor coating for a very long time. This kind of flooring system is available in the following options:

  1. Epoxy.com Product #1 – www.epoxy.com/1.htm – meets all the criteria above. It has good chemical resistance, and excellent cost to benefit ratio. Great for warehouses, in areas with high traffic and only modest chemical exposure.
  2. Epoxy.com Product #1ESD – www.epoxy.com/1esd.aspx. This is the same as product #1 above but has conductive filler in it. Depending on the primer you use under this system it can be conductive (100,000 – 1,000,000) ohms of resistance or Electro-Static Dissipative (ESD) which is 1,000,000 to 1, 000,000,000 ohms. Used in plants that produce explosive materials like ammunition, fireworks, flairs, or explosive solvents, and used in areas of sensitive electronics, like computer server buildings, avionics, electronics assembly and electronic production areas.
  3. Epoxy.com Product #2 – www.epoxy.com/2.aspx. This is similar to product #1 but with a much higher chemical resistance. This major increase in chemical resistance is offset by only a small increase in the cost of the #2 over the Product #1. The product #2 is well suited for applications like garages, machine shops, sewer tank floors, battery rooms, cooling towers, grooming shops, dog kennels and all areas where an economical chemical resistant coating is required.
  4. Epoxy.com Product #633 – www.epoxy.com/633.aspx – is a highly chemically resistant epoxy floor coating and flooring system. Like Product #1 and Product #2 is extremely durable. Product #633 is typically used in areas where containment of aggressive chemical is imperative. For example Product #633 will hold up to continuous exposure of 98% Sulfuric acid for a period of at least 6 months without loss of structural integrity. Great for secondary containment for a large number of chemicals.

     

All the systems above can go over many different types of substrates with the proper surface preparation. All of the products above are available in 17 colors and can be color matched for an additional cost. The systems above can be combined with various anti-skid materials or broadcast with silica broadcast aggregate to produce a thicker floor

 

Chip Floor

Epoxy.com Chip Flooring – www.epoxy.com/chips.aspx – is the perfect blend of economy, durability, low maintenance, and gorgeous appearance. It uses a 100% solids pigmented epoxy base coat, a full broadcast of plastic chips, and two coats of chemical resistant clear glaze. The chemical resistant glaze also makes this easily the most non-yellow epoxy top coat available today. This easy to clean chip flooring system is best for high traffic areas where appearance, durability and low cost of ownership is a must. Great for commercial and residential kitchens, bathrooms, showers, grooming shops, kennels, veterinary clinics, garage floors, show rooms, rest areas, and much more. This product can be installed with an integral cove base. Epoxy.com Chip Flooring can be installed by a contractor but easy enough to be installed by a home owner. Epoxy.com Chip Flooring can be installed in a residence but is rugged enough to be used in the most demanding commercial applications.

Quartz Flooring

Quartz Flooring Product #15 – www.epoxy.com/15.aspx has a long history of being durable, attractive and non-yellowing. I personally installed this product on high school bathroom floors in the mid 70s. These floors have held up to the test of time with little or no wear, little or no loss of shine and little to no yellowing even under the urinals. This is also available with an integral cove base

Solid Colored Flooring

These solid colored floors are based around self leveling, trowelable or double broadcast application techniques. These floors are sometimes called shop floor. They are made to be thick and extra durable under extremely harsh environments. They can be top coated with any of the systems above under coatings. This kind of flooring is available in 3 speeds of cure: normal, fast, and cold cure. Solid colored flooring is also available with an integral cove base.

Methyl Methacrylate (MMA) Flooring

The big advantage of MMA is speed of curing. Each coat of MMA will cure hard to the touch in 1-2 hours. This allows the next layer to be applied quickly and traffic to be returned to it quickly. You can even build a fast setting integral cove out of MMA resin.

I personally installed MMA on one kitchen floor with a very tight schedule. The restaurant was only closed for breakfast. The project started with rotten plywood floors. At 10 PM the carpenters came in to work. They removed rotten floor and floor joists. They replaced the floor joists and the plywood. At 5 AM I went in with my crew and we primed the floor and sealed up the joints in the wood and the screw holes. At 6:30 AM we laid the floor. At 8 we put a glaze coating on the floor and by 10:30 the restaurant workers were on the floor prepping for lunch. The floor installation from start to traffic took just 5.5 hours.

Polyurethane Decking Systems

Polyurethane Decking – http://www.epoxy.com/elastomeric.aspx – is the system best used in areas where maximum flexibility is necessary. This is typically outdoors, waterproof applications like balconies.

Specialized Flooring

We have a number of systems that are specialized flooring like conductive and ESD (Electrostatic Dissipative) flooring – www.epoxy.com/conductive.aspx – and various hybrid systems. If your project does not seem to fit in the categories above email me at norm@epoxy.com or call us at 352-533-2167.

 

In conclusion we offer many types of seamless flooring systems, they can be used for commercial and residential applications. These systems are durable, economical, and easy to install even by homeowners. These seamless flooring systems may be made out of epoxy, polyurethane, or methyl Methacrylate (MMA). Seamless flooring systems are available in multicolored or solid colored. They range in chemical resistance from very good to resistant to aggressive chemicals. When in doubt what is right for your project send me an email at norm@epoxy.com or give me a call at 352-533-2167.


Why Use Epoxy.com Products in “Green” Buildings?

August 20, 2012

110614_2044_EpoxyChipFl10.pngEpoxy.com’s 100% solid products (which are most of our product line) are included in many “Green” buildings. The logic for that is this:

1. Epoxy.com 100% solid products have  no VOCs. So you are reducing the carbon emissions.

2. Typical Epoxy.com 100% solid systems have done their job for decades, and there is no reason to believe they will not last for decades more. I personally have jobs that I installed with them that go back as much as a third of a century, that are not even starting to show signs that they will need replacement. That is the ultimate in reuse.

3. There is no need to recycle a product that can be reused for decades, but you can use recycled materials like glass aggregate in the epoxy matrix.

Epoxy.com encourages our customers to order material as they need it and to use all their materials before their expiration. That is why we do not require large stocking orders from new dealers, like most other companies. We want our customers to use up material they buy from us and not have any for it run out of shelf life. However, if Epoxy.com products do run out of shelf life, they are typically mixed and cured before disposal as is consitered in under most if not all local regulations as inert as common trash.

You can find more information about Epoxy.com Zero (0) VOC products at: https://www.epoxy.com/zero_voc.aspx

www.epoxy.com – Epoxy.com Home Page.

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Epoxy.com Epoxy Material Calculators

June 20, 2012

Epoxy.com calculators are designed for busy professional estimators who wants to quickly and accurately calculate the amount of epoxy or epoxy like material for their job.

Epoxy Coating Spread Rate Calculator shows how much 100% solids epoxy coating  you will need for your installation.

Epoxy Dowel  Bar and Anchor Bolt Adhesive Calculator shows the amount of epoxy adhesive you will need to install dowel bars into concrete or wood.

Epoxy Stone Overlay Calculator figures the amount of epoxy adhesive resin your will need to do an epoxy stone overlay.

Epoxy Table Top Resin Calculator  figures the amount of epoxy table top resin you will need to do a table or bar top.

Epoxy Tile Grout Calculator is used to calculate the amount of epoxy tile grout that you need for a specific tile size and joint spacing.

Electrical Epoxy Calculator is used to calculate the amount of epoxy you will need to encapsulate electrical components.

Epoxy.com Conductive Flooring Calculator figures how much material you will need to install a conductive epoxy flooring system.

Is there another Epoxy.com product calculator that you would like to have here, send your suggestions to Norm Lambert – Epoxy.com Technical Director at norm@epoxy.com.


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