New Conductive Epoxy Primer

September 15, 2016

Epoxy.com is proud to announce Product #659. This is a  conductive primer that makes our existing conductive epoxy topcoat products even better.  Here is summary of the material:


CONDUCTIVE EPOXY PRIMER

Epoxy.com Product #659


DESCRIPTION

Product #659 Conductive Epoxy Primer is a water-based, two component, carbon filled conductive epoxy primer designed for use with various Epoxy.com Conductive Systems.Product #659  has very low odor making it suitable for use in occupied buildings.

ADVANTAGES

  • For Use with Various Epoxy.com Conductive Systems
  • Maintains Electrical Conductivity Performance over the Wear Life of the System
  • Fast Dry Time
  • Low Odor During Application and Cure
  • VOC Compliant in all 50 US States, Meets USGBC LEED Requirements

CONSIDERATIONS

  • Substrate must be above 50°F and relative humidity below 85% for proper curing.
  • Substrate must be properly prepared following Epoxy.com recommendations and free of dirt, waxes, curing agents and other foreign materials
  • Excessive moisture in the substrate will require a moisture vapor control treatment like Product #830
  • Concrete substrate must be insulated with a non-conductive
    epoxy primer/base coat like Product #12 Chemical Resistant Epoxy Primer or Product #899 Epoxy Primer  prior to application of Product #659 Conductive Epoxy Primer. Consult with Epoxy.com Technical Department for recommendations.
  • Must be top coated with a conductive top coating like Product #1ESD, or Product #630 Conductive.

APPLICATION

SURFACE PREPARATION

Surface Preparation is the most critical portion of any successful resinous flooring system application. All substrates must be properly prepared and tested for moisture as outlined in installation procedures or as recommended by Epoxy.com.

BATCHING, MIXING & INSTALLATION

 

Product #659 Conductive Epoxy Primer:
PART A 1 quart to
PART B 3 quarts to
Clean Water 8 volume ounces (6% by volume of water)
Total 4.125 quarts

Coverage (250 square feet/gal.) 265.6 square feet per batch

Pre-mix Product #659 Conductive Epoxy Primer  part B prior to combining with part A. Mix 1 part A with 3 parts B for 2-3 minutes with a low-speed jiffy mixer, scraping sides and bottom of mix vessel. Continue mixing and add 6% by volume clean potable water and continue mixing for 1 additional minute.

Immediately spread and back roll mixed Product #659 Conductive Epoxy Primer at a rate of 250 ft2 per gallon with a short nap roller over previously applied non-conductive epoxy primer/base coat.Care should be taken to avoid puddles. Allow to cure minimum 12 hours (at 75°F) to maximum 24 hours before coating with specified topcoat.

Important: Test Product #659 Conductive Epoxy Primer with ohm meter prior to top coating to confirm acceptable level of conductivity is achieved. If test readings are higher than 25,000 ohms, contact Epoxy.com Technical Support Department for further instructions before installing specified topcoat.

Top Coat with a conductive top coating like Product #1ESD, or Product #630 Conductive.

CLEAN-UP

Clean skin with soap and water. Tools and equipment should be cleaned with warm soapy water, xylene or lacquer thinner. Consult Material Safety Data for safety and health precautions.

COMPOSITION

Waterborne Epoxy Resin and Conductive Filler. Color: Black.

COVERAGE

Product #659 Conductive Epoxy Primer applied at 250 ft2 per gallon yields 2.7 mils dry film thickness.

TECHNICAL DATA (@ 75°F, 50% RH)

Viscosity 500-1000 CPS
Mixing Ratio 1 Part A to 3 Parts B by Volume
Solids Content, by volume 45%, thinned
Volatile Organic Content (VOC) <10 g/L
Bond Strength to Concrete 300-400+ psi (100% concrete failure)
Shelf Life 6 months when properly stored

CURE/DRY TIME (@ 75°F, 50% RH)

Pot Life 20-30 minutes
Dry to Touch 6-8 hours
Recoat (Refer to testing requirements) 12-24 hours
 Light Traffic 24 hours

For more information, visit us on line at Epoxy.com, email me at norm@epoxy.com or call Epoxy.com Technical Support at 352-533-2167.

Please join us on Facebook and Twitter.


Seamless Epoxy Flooring Systems Explained

August 15, 2016

Epoxy.com offers many different types of seamless flooring. We offer so many kinds that sometimes it confuses people. The purpose of this article is to explain the differences, and to help you choose the right epoxy seamless flooring system for your application. In some cases the right seamless flooring system will not even be an epoxy. It may be polyurethane or Methyl Methacrylate (MMA).

Epoxy.com Epoxy Chip Flooring in VT rest area.

Epoxy.com Epoxy Chip Flooring on a VT Interstate Rest Area – Taken over 15 years after installation.

Epoxy Floor Coatings

Epoxy coatings can be effective flooring systems. When choosing epoxy as a flooring system choose a 100% solids (zero VOC, hard durable coating. You also want a coating that is available in multiple colors. These floor coatings can last for decades, so you want to pick a color that you like. Properly installed you will be looking at this floor coating for a very long time. This kind of flooring system is available in the following options:

  1. Epoxy.com Product #1 – www.epoxy.com/1.htm – meets all the criteria above. It has good chemical resistance, and excellent cost to benefit ratio. Great for warehouses, in areas with high traffic and only modest chemical exposure.
  2. Epoxy.com Product #1ESD – www.epoxy.com/1esd.aspx. This is the same as product #1 above but has conductive filler in it. Depending on the primer you use under this system it can be conductive (100,000 – 1,000,000) ohms of resistance or Electro-Static Dissipative (ESD) which is 1,000,000 to 1, 000,000,000 ohms. Used in plants that produce explosive materials like ammunition, fireworks, flairs, or explosive solvents, and used in areas of sensitive electronics, like computer server buildings, avionics, electronics assembly and electronic production areas.
  3. Epoxy.com Product #2 – www.epoxy.com/2.aspx. This is similar to product #1 but with a much higher chemical resistance. This major increase in chemical resistance is offset by only a small increase in the cost of the #2 over the Product #1. The product #2 is well suited for applications like garages, machine shops, sewer tank floors, battery rooms, cooling towers, grooming shops, dog kennels and all areas where an economical chemical resistant coating is required.
  4. Epoxy.com Product #633 – www.epoxy.com/633.aspx – is a highly chemically resistant epoxy floor coating and flooring system. Like Product #1 and Product #2 is extremely durable. Product #633 is typically used in areas where containment of aggressive chemical is imperative. For example Product #633 will hold up to continuous exposure of 98% Sulfuric acid for a period of at least 6 months without loss of structural integrity. Great for secondary containment for a large number of chemicals.

     

All the systems above can go over many different types of substrates with the proper surface preparation. All of the products above are available in 17 colors and can be color matched for an additional cost. The systems above can be combined with various anti-skid materials or broadcast with silica broadcast aggregate to produce a thicker floor.

 

Chip Floor

Epoxy.com Chip Flooring – www.epoxy.com/chips.aspx – is the perfect blend of economy, durability, low maintenance, and gorgeous appearance. It uses a 100% solids pigmented epoxy base coat, a full broadcast of plastic chips, and two coats of chemical resistant clear glaze. The chemical resistant glaze also makes this easily the most non-yellow epoxy top coat available today. This easy to clean chip flooring system is best for high traffic areas where appearance, durability and low cost of ownership is a must. Chip Flooring is great for commercial and residential kitchens, bathrooms, showers, grooming shops, kennels, veterinary clinics, garage floors, show rooms, rest areas, and much more. This product can be installed with an integral cove base. Epoxy.com Chip Flooring can be installed by a contractor but easy enough to be installed by a home owner. Epoxy.com Chip Flooring can be installed in a residence but is rugged enough to be used in the most demanding commercial applications.

Quartz Flooring

Quartz Flooring Product #15 – www.epoxy.com/15.aspx has a long history of being durable, attractive and non-yellowing. I personally installed this product on high school bathroom floors in the mid 70s. These floors have held up to the test of time with little or no wear, little or no loss of shine and little to no yellowing even under the urinals. This is also available with an integral cove base

Solid Colored Flooring

These solid colored floors are based around self leveling, trowelable or double broadcast application techniques. These floors are sometimes called shop floor. They are made to be thick and extra durable under extremely harsh environments. They can be top coated with any of the systems above under coatings. This kind of flooring is available in 3 speeds of cure: normal, fast, and cold cure. Solid colored flooring is also available with an integral cove base.

Methyl Methacrylate (MMA) Flooring

The big advantage of MMA is speed of curing. Each coat of MMA will cure hard to the touch in 1-2 hours. This allows the next layer to be applied quickly and traffic to be returned to it quickly. You can even build a fast setting integral cove out of MMA resin.

I personally installed MMA on many floors with very tight schedules. One restaurant was only closed for breakfast. The project started with rotten plywood floors. At 10 PM the carpenters came in to work. They removed rotten floor and floor joists. They replaced the floor joists and the plywood. At 5 AM we went in with the flooring installation crew.  We primed the floor and sealed up the joints in the wood and the screw holes. At 6:30 AM we laid the floor. At 8 we put a glaze coating on the floor and by 10:30 the restaurant workers were on the floor prepping for lunch. The floor installation from start to traffic took just 5.5 hours.

Polyurethane Decking Systems

Polyurethane Decking – http://www.epoxy.com/elastomeric.aspx – is the system best used in areas where maximum flexibility is necessary. This is typically outdoors, waterproof applications like balconies.

Specialized Flooring

We have a number of systems that are specialized flooring like conductive and ESD (Electrostatic Dissipative) flooring – www.epoxy.com/conductive.aspx – and various hybrid systems. If your project does not seem to fit in the categories above email me at norm@epoxy.com or call us at 352-533-2167.

 

In conclusion we offer many types of seamless flooring systems, they can be used for commercial and residential applications. These systems are durable, economical, and easy to install even by homeowners. These seamless flooring systems may be made out of epoxy, polyurethane, or methyl Methacrylate (MMA). Seamless flooring systems are available in multicolored or solid colored. They range in chemical resistance from very good to resistant to aggressive chemicals. When in doubt what is right for your project send me an email at norm@epoxy.com or give me a call at 352-533-2167.


Patching Vinyl Ester Floors With Novolac

July 28, 2016

A customer writes:

“We have a dairy processing and packaging facility that was built circa 1994.  At the time of construction we chose to install a flooring system which was vinyl ester based with fiberglass mat.  The floor has held up quite well in areas where it had a good bond.  The failures we have seen are in areas that covered either an expansion joint or control joint in the concrete.  In these areas the flooring has delaminated from the concrete.  Where possible we have made a clean cut through the flooring to an area where we had a good bond and left the concrete exposed.  Other failure areas are around floor drains.  We have made repairs with quick curing epoxies in the past but these don’t seem to bond well to the existing vinyl ester flooring. 

“Having a manufacturing facility with only one down day limits our ability to make substantive repairs.  During a search for low or no VOC  flooring systems I you folks.”

I have personally made many thousands of square feet of floor repairs that sounds exactly like the issues and conditions that you are describing.

Here is what I did to permanently resolve the issue, at least in the patched areas.

  1. Cut back the edges of the delaminated areas back to a point where the vinyl ester is well attached.
  2. Prep the concrete under the failed area and the edges of the old material – epoxy.com/surfaceprep.aspx.
  3. Prime with Epoxy.com Product #12 – epoxy.com/12.aspx
  4. Install a trowel coat of Epoxy.com Product #630 – epoxy.com/633.aspx and
    1. Epoxy Mortar Blend aggregate #82 Mortar Blend Aggregate
    2. Allow to cure hard to the touch and cool.
  5. Glaze with a neat coat of Epoxy.com Product #633 with optional Anti-skid – http://epoxy.com/non-skid-additive-polycarbonate-aggregate.aspx

Please email your additional questions to norm@epoxy.com or visit http://www.epoxy.com .


Water Cleanable Epoxy Tile Grout

July 6, 2016

Question:

” Do you have a formula of epoxy that can be used as a water cleanable epoxy grout for tile installations? If so please provide me a product data sheet.”

Yes that is Epoxy.com Product #225 Water Cleanable Tile Grout and Adhesive


Epoxy.com’ Product #225

Water Cleanable Epoxy Grout and Adhesive With Filler

100% Solids Epoxy and Special Fillers – Water Cleanable – No Portland Cement Content


 

DESCRIPTION


Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive  is a user friendly, water cleanable, 100% solids epoxy grout and adhesive and Filler Powder . Used for grouting ceramic tile, brick pavers, and stone, Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive is supplied in pre-packaged kits containing resin, hardener, and mineral fillers that produce a dense, uniform seal. Typical applications for Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive require resistance to thermal shock, chemicals, and heavy traffic including meat packers, breweries, canneries, bottlers, CIP areas, and pharmaceutical formulators.

ADVANTAGES

  • User Friendly Packaging
  • Low Odor for use in Occupied Areas
  • Meets ANSI A-118.3 Specification for Chemical Resistant, Water Cleanable Epoxy Grout
  • Available with Cold-Room Hardener
  • Low Viscosity-good wetting properties
  • Versatile-for both Setting and Grouting all Types of Tile
  • USDA Approvable
  • Available in Floor Grade and in Wall Grade
  • Zero (0) VOC – No VOC content means it meets the strictest Low VOC requirements

SURFACE PREPARATION

Surface Preparation is the most critical portion of any successful resinous flooring system application. Work must be performed by trained or experienced contractors or maintenance personnel. Epoxy.com service department is pleased to answer any questions. Before grouting, clean joints and the tile surface with a damp sponge to remove dust, dirt, and other contaminants. Do not leave water standing in joints. Do not clean tiles with acid cleaners.

MIXING

Empty entire contents of  Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive Part A and Part B into a clean mixing pail. With a slow speed drill or margin trowel, mix until liquids are completely blended. Add at least ¾ of the  TILE GROUT FILLER (more for wide joints) and blend until uniform.

CONSIDERATIONS

Picture of #225 on a floor
  • Substrate must be free of dirt, waxes, curing agents, and other foreign materials
  • Protect from exposure to chemicals and harsh cleaners until fully cured.
  • Substrate temperature must be a minimum of 50°F-Contact Epoxy.com for Low Temperature Cure

INSTALLATION

Pour mixed Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive onto working area. Following standard epoxy and grouting techniques, apply to surface. Be sure all grouted joints are completely filled. Remove excess grout with grout float. Do not leave excess grout on face of tiles. For complete installation instructions, contact Epoxy.com Technical Service.

CLEAN UP

Picture of Counter Top Grouted with #225

Some tiles and pavers can be stained by color pigments in Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive. Try small area to determine results before grouting entire surface.

Clean skin with soap and water. Tools and equipment should be cleaned with xylene or lacquer thinner. Consult Material Safety Data for safety and health precautions.

Composition

Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive is a100% Solids Epoxy Adhesive and Grout Fillers

PERFORMANCE PROPERTIES

Tensile Strength ASTM C-307 2,000 to 2,500 psi
Compressive Strength ASTM C-579 15,000 psi
Flexural Strength ASTM C-580 3,800 to 4,100 psi
Water Absorption 24 hours 0.15%
Heat Resistance 160°F Continuous
230°F Intermittent
Bond Strength to Concrete ASTM C-321 350-400 psi

CURE/DRY TIME

Working Life 45 minutes
Initial Cure 6-7 hours @ 75°F
Full Set Time Overnight
Full Cure & Maximum Resistance 5-10 days

MAINTENANCE

After completing the application of Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive, the installer should provide the owner with maintenance instructions. If floors become slippery due to animal fats, oil, grease, or soap film, clean and rinse thoroughly. Epoxy.com Product #225 is easily cleaned with neutral soaps or detergent

COLOR SELECTION

Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive is available in custom colors, subject to laboratory approval, minimum quantity, lead time for production, and increased cost.

Color Chart HereClick the picture of color card below  for a larger version of this picture of the color chart.
Please note:  The picture to the right is a photographic reproduction of the color card for this product.  The photo reproduction process and your monitor and/or printer will change these colors.  This chart is to give you an idea of the colors available and not intended for critical color selections.

Need help figuring out how much Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive you will need.  Use the Epoxy.com Product #225 Grout Calculator.

Grout Calculator.

Matagascar Glass Tile Mural at the Bronx Zoo in NY done in Epoxy.com Product #225 - Click to Enlarge

Matagascar Glass Tile Mural at the Bronx Zoo in NY done in Epoxy.com Product #225
Glass Tile Mural – Close Up
Madagascar Exhibit at the Bronx Zoo in NY
Mural and Pictures by: Jeannie Egel

 

 

 

 

For more information please contact:

Epoxy.com
A Division of Epoxy Systems, Inc
20774 W. Pennsylvania Ave.
Dunnellon, Florida 34431
Over 300 products,
Since 1980
Florida & Vermont
USA

Office Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific Time).
Closed 12Noon-1PM Eastern Time for Lunch.

321-206-1833   Customer Service – Ordering and Order Status
Katey Fontaine, VP – Customer Service Director
sales@epoxy.com

 352-533-2167 Technical Support
Norm Lambert, President – Technical Support Director
info@epoxy.com

352-489-1666   Accounting and Administration
Debby Lambert, CEO, and CFO
office@epoxy.com 

352-489-1625   Fax line to all Departments
 www.epoxy.com


Applying New Epoxy over Old Epoxy

February 13, 2015

I frequently get calls and emails from folks who want to install our epoxy over an existing epoxy floor or coating that they have. They want to know if it is okay to go over it and what they have to do to properly prepare the surface.

If the existing epoxy is a good hard solid one that is well bonded to a well prepared substrate it is possible. On the other hand if you are replacing it, what is wrong with the existing epoxy? Has the existing epoxy been badly abused by heavy sharp objects being dragged on it? Was the exiting epoxy damaged by chemicals beyond the chemical resistance of the existing epoxy? Are you just trying to upgrade the look of the existing epoxy?

You should be concerned about going over epoxy that is coming loose from the substrate. That may mean that there was poor surface preparation. It may also mean that the quality of the epoxy might not be what it should be. You need to be concerned about epoxy that is wearing out. If it is wearing out you want to know why. My company and I personally started out as installers of epoxy. I have never seen or been made aware of any of Epoxy.com coatings and/or flooring systems that have worn out have come loose from the concrete. I have seen concrete so pounded by traffic that it came loose, but our epoxy was still attached and still doing its job. That is based on over 30 years of field experience with the products.

Back to the question, “can I put epoxy over epoxy?” I always assume that the reason that the epoxy is wearing out or coming loose is that the epoxy is low quality or the installation was poorly done or both until I can prove otherwise. The way that I do that is to attempt to grind or shot blast off the existing epoxy. If after a substantial effort the epoxy cannot be removed and I cannot hear a hollow sound under the existing epoxy, I feel I have proven that the existing material is solid and well bonded.

Let’s take a moment to discuss that dreaded hollow sound above. If the flooring system or coating is very poorly bonded you will get a sound from your grinder like you are dragging a piece of paper or a piece of stone under the grinder, or rubbing stone. When you tap it with a hammer you get a hollow higher pitch noise than you get when you tap solid concrete or a solid floor over concrete.

You must be sure that the substrate is free of all types of contamination, including but not limited to oil, grease, food fats, curing compounds, sealers, laitance, dirt, wax etc. The existing epoxy left behind must be well bonded, and sanded until it has no shine. See Epoxy Surface Preparation Procedures for more information on this subject.

The beauty of trying to get it off is you are removing all the shine and getting it ready to accept another layer of epoxy. Just before I install the new layer of epoxy I solvent wipe with xylene, let it dry. Then I recommend a coat either Epoxy.com Product #899 Primer or Epoxy.com Product #12 Chemical Resistant Primer. Then install epoxy as usual. For more surface preparation and installation tips please visit or “Where to Start” page at: http://www.epoxy.com/start/default.aspx

Related Resources on Epoxy

Where to Start” page may be the best way to get you off to a quick start.

Epoxy Coatings

Epoxy Primers and Sealers

Chemical Resistant Epoxy

Epoxy Chemical Resistance Chart

www.epoxy.com

Epoxy.com Technical Support
Norm Lambert, President – Technical Support Director
352-533-2167
info@epoxy.com

 

 

 


Epoxy Cold Temperature

January 29, 2015

Installing Epoxy in Coolers and Cold Temperature

Extend Epoxy Installation Season into Winter

I have spoken on this subject here before but this time of year I get a lot of calls and emails about installing epoxy in cold temperatures. Our company started out as an installation company in Vermont. Summers are very short and winters are very long in Vermont. To stay a viable company, we had to figure ways of working through the winter.

Tenting and heating areas during the winter is time consuming and expensive. The solution is found in resin products that will set in low temperatures. The most durable and cost effective options of installation at cold temperatures is Epoxy and Methyl Methacrylate.

Cold Temperature Cure Resins can also be used as a super-fast setting Resinous Mortar or Coating at normal temperatures. Our Cold Temperature Cure Resins used at normal temperature give you quick turnaround time for small jobs, or larger jobs that require a short turn-around time.

Cold Temperatures Epoxies

Cold Temperature Cure Epoxy Resins allow installation to be done at low temperatures as low as 35°F., expanding your epoxy coating and epoxy flooring installation season. Epoxy.com Cold Temperature Cure Epoxy Resins can also be used in cold storage areas like food processing areas, where the temperature cannot be raised higher than 35° F or so. Normal cured epoxy typically requires 50°F or more.

Depending on how you mix the aggregate into the products below, they can be used as a mortar for overlays, or a grout for sealing between other hardened construction materials.

Commonly Used Cold Temperature epoxies

Product #1 Cold Temperature Cure Epoxy Coating is 100% solids and specially formulated coatings for cold temperature applications. Cold Temperature Epoxy Coating #1 is able to cure at temperatures as low as 35°F. It is has Zero (0) VOCs. Since it has no VOCs, it has no solvent so it meets the strictest possible standard for a low VOC coating. It is often used in coolers and food preparation areas that require constant low temperatures. Product #1 Cold Temperature Cure Epoxy Coating is also frequently used in room temperature applications to meet super-fast cure, limited shutdown needs.

Product #10 Cold Temperature Curing Epoxy Mortar Resin – This product has a low modulus of elasticity (flexibility) and is Low Viscosity. The low viscosity allows heavy loading of the right fillers. The heavy filler loading helps not only to save money, but helps to maintain better thermal coefficient with respect to concrete and steel. The low modulus of elasticity prevents it from being brittle making it less vulnerable to thermal coefficient differences. It also gives it better impact resistance.

You can find more information on cold temperature cured epoxy at: http://www.epoxy.com/EpoxyColdCured.aspx.


Seamless Epoxy Flooring Systems Explained

August 25, 2014

Epoxy.com offers many different types of seamless flooring. We offer so many kinds that sometimes it confuses people. The purpose of this article is to explain the differences, and to help you choose the right epoxy seamless flooring system for your application. In some cases the right seamless flooring system will not even be an epoxy. It may be polyurethane or Methyl Methacrylate (MMA).

Epoxy.com Epoxy Chip Flooring in VT rest area.

Epoxy.com Epoxy Chip Flooring on a VT Interstate Rest Area – Taken over 15 years after installation.


Epoxy Floor Coatings

Epoxy coatings can be effective flooring systems. Using Epoxy as a flooring system you need a 100% solids, zero voc, hard durable coating. You also want a coating that is available in multiple colors. These floor coatings can last for decades, so you want to pick a color that you like. Properly installed you will be looking at this floor coating for a very long time. This kind of flooring system is available in the following options:

  1. Epoxy.com Product #1 – www.epoxy.com/1.htm – meets all the criteria above. It has good chemical resistance, and excellent cost to benefit ratio. Great for warehouses, in areas with high traffic and only modest chemical exposure.
  2. Epoxy.com Product #1ESD – www.epoxy.com/1esd.aspx. This is the same as product #1 above but has conductive filler in it. Depending on the primer you use under this system it can be conductive (100,000 – 1,000,000) ohms of resistance or Electro-Static Dissipative (ESD) which is 1,000,000 to 1, 000,000,000 ohms. Used in plants that produce explosive materials like ammunition, fireworks, flairs, or explosive solvents, and used in areas of sensitive electronics, like computer server buildings, avionics, electronics assembly and electronic production areas.
  3. Epoxy.com Product #2 – www.epoxy.com/2.aspx. This is similar to product #1 but with a much higher chemical resistance. This major increase in chemical resistance is offset by only a small increase in the cost of the #2 over the Product #1. The product #2 is well suited for applications like garages, machine shops, sewer tank floors, battery rooms, cooling towers, grooming shops, dog kennels and all areas where an economical chemical resistant coating is required.
  4. Epoxy.com Product #633 – www.epoxy.com/633.aspx – is a highly chemically resistant epoxy floor coating and flooring system. Like Product #1 and Product #2 is extremely durable. Product #633 is typically used in areas where containment of aggressive chemical is imperative. For example Product #633 will hold up to continuous exposure of 98% Sulfuric acid for a period of at least 6 months without loss of structural integrity. Great for secondary containment for a large number of chemicals.

     

All the systems above can go over many different types of substrates with the proper surface preparation. All of the products above are available in 17 colors and can be color matched for an additional cost. The systems above can be combined with various anti-skid materials or broadcast with silica broadcast aggregate to produce a thicker floor

 

Chip Floor

Epoxy.com Chip Flooring – www.epoxy.com/chips.aspx – is the perfect blend of economy, durability, low maintenance, and gorgeous appearance. It uses a 100% solids pigmented epoxy base coat, a full broadcast of plastic chips, and two coats of chemical resistant clear glaze. The chemical resistant glaze also makes this easily the most non-yellow epoxy top coat available today. This easy to clean chip flooring system is best for high traffic areas where appearance, durability and low cost of ownership is a must. Great for commercial and residential kitchens, bathrooms, showers, grooming shops, kennels, veterinary clinics, garage floors, show rooms, rest areas, and much more. This product can be installed with an integral cove base. Epoxy.com Chip Flooring can be installed by a contractor but easy enough to be installed by a home owner. Epoxy.com Chip Flooring can be installed in a residence but is rugged enough to be used in the most demanding commercial applications.

Quartz Flooring

Quartz Flooring Product #15 – www.epoxy.com/15.aspx has a long history of being durable, attractive and non-yellowing. I personally installed this product on high school bathroom floors in the mid 70s. These floors have held up to the test of time with little or no wear, little or no loss of shine and little to no yellowing even under the urinals. This is also available with an integral cove base

Solid Colored Flooring

These solid colored floors are based around self leveling, trowelable or double broadcast application techniques. These floors are sometimes called shop floor. They are made to be thick and extra durable under extremely harsh environments. They can be top coated with any of the systems above under coatings. This kind of flooring is available in 3 speeds of cure: normal, fast, and cold cure. Solid colored flooring is also available with an integral cove base.

Methyl Methacrylate (MMA) Flooring

The big advantage of MMA is speed of curing. Each coat of MMA will cure hard to the touch in 1-2 hours. This allows the next layer to be applied quickly and traffic to be returned to it quickly. You can even build a fast setting integral cove out of MMA resin.

I personally installed MMA on one kitchen floor with a very tight schedule. The restaurant was only closed for breakfast. The project started with rotten plywood floors. At 10 PM the carpenters came in to work. They removed rotten floor and floor joists. They replaced the floor joists and the plywood. At 5 AM I went in with my crew and we primed the floor and sealed up the joints in the wood and the screw holes. At 6:30 AM we laid the floor. At 8 we put a glaze coating on the floor and by 10:30 the restaurant workers were on the floor prepping for lunch. The floor installation from start to traffic took just 5.5 hours.

Polyurethane Decking Systems

Polyurethane Decking – http://www.epoxy.com/elastomeric.aspx – is the system best used in areas where maximum flexibility is necessary. This is typically outdoors, waterproof applications like balconies.

Specialized Flooring

We have a number of systems that are specialized flooring like conductive and ESD (Electrostatic Dissipative) flooring – www.epoxy.com/conductive.aspx – and various hybrid systems. If your project does not seem to fit in the categories above email me at norm@epoxy.com or call us at 352-533-2167.

 

In conclusion we offer many types of seamless flooring systems, they can be used for commercial and residential applications. These systems are durable, economical, and easy to install even by homeowners. These seamless flooring systems may be made out of epoxy, polyurethane, or methyl Methacrylate (MMA). Seamless flooring systems are available in multicolored or solid colored. They range in chemical resistance from very good to resistant to aggressive chemicals. When in doubt what is right for your project send me an email at norm@epoxy.com or give me a call at 352-533-2167.


%d bloggers like this: