Choosing the Right Epoxy Sealer

May 18, 2015

Having the knowledge of which type of sealer to use is extremely important to the overall satisfaction of the job. There are 3 basic types of epoxy sealers. The first is 100% solids epoxy, solvent based sealants and finally water based sealers. There are also urethane and acrylic sealers.

To understand how each sealant works one must understand how they act as an epoxy. http://www.epoxy.com/primersealer.aspx . The 100% solids epoxy when applied to a floor retains a consistent thickness. Epoxy.com #15 http://www.epoxy.com/15.aspx is the best product for maintaining a clear epoxy sealer without any loss of thickness due to evaporation. If you roll a gallon of material on your floor, when it hardens you maintain the thickness of the full gallon of spread coverage.

Epoxy.com #15 can be used to seal previously installed epoxy and river rock stone on pool decks or walkways. It also seals Epoxy Chip flooring, as well as acts as a binger and sealer to Epoxy quartz flooring. It provides protection, just the right amount of shine and helps to keep the water from permeating the underlying concrete. It also works well inside in garages. It is our most versatile sealer that we offer it works great on concrete inside and when properly installed outdoors.

When you apply a water based sealer or solvated sealer you will consistently loose a percentage of the thickness due to evaporation. Even though this is the case there are times when a 100% solids epoxy may not do exactly what you need it to accomplish. In this case we offer products with different components and viscosity to suit your needs as a consumer.

Epoxy.com #671  is a low viscosity, two component, carbon filled, polyamide modified conductive primer/sealer formulated with special wetting agents to provide maximum penetration into concrete surfaces. Product #671 Primer Sealer is ideal for both new and old concrete surfaces. Product #671 Conductive Epoxy Primer Sealer provides excellent resistance to wear, and can be used either alone or as a conductive sealer or as a conductive epoxy primer when used with Product #674 Electro-Static Dissipating Urethane Topcoat and our Conductive Systems.

Epoxy.com #80 is a solvented clear acrylic solution formulated to create a clear, non-yellowing protective coating. Product #80 ACRYLIC SEALER http://www.epoxy.com/acrylic-sealer.aspx provides a tough, UV and abrasion resistant film that effectively protects surfaces from moisture penetration, staining, dirt, dust, and wear. It is good for both indoor as well as outdoor applications. This works well to seal existing terrazzo floors and as well as slate.

For those in California, who don’t want to use a 100% solid material, we offer Epoxy.com http://www.epoxy.com/High-Solids-Urethane-Coating.aspx Epoxy.com # 441 is free of the health and environmental problems normally found in solvent-based urethanes, while maintaining excellent performance properties. The very low VOCs allows this urethane coating to meet the strict low VOC standards. Epoxy.com # 441 Polyurethane Coating and Sealer provides a matte finish. Product #441 water-based urethane coating and sealer has good chemical, stain, and mar resistance.

Finally the most important thing to remember when you are choosing an Epoxy.com Sealer is to make sure you are using The Right Product for The Right Job. If you would like assistance with your selection please call our Technical Support Line at 352-533-2167 and we will be happy to assist you.


Poured Concrete Basement Waterproofing with Epoxy

September 18, 2014

This is the second half of a 2 part of a series on basement waterproofing with epoxy. In Part 1, we discussed waterproofing block wall foundations with epoxy. In Part 2A we discuss how to identify leaks that need waterproofing in basement walls, and floors that are made out of poured concrete. In this part (2B) will deal with epoxy injection repairs of cracks in poured concrete, that cause the leaks.

Earlier we discussed how many homes and businesses experience leaky basements year after year. The worse time is in the spring and after heavy rain. We discussed prudent things that you can do to improve drainage against your foundation. Epoxy Injection is designed to waterproof and give you the concrete’s structural integrity back.

Why Epoxy Inject the Cracks?

We discussed in our last article that cracking is a sign of failure caused by stresses, inadequate design, improper curing, etc. One of the dangers of a structural crack is the effect that it has on the reinforcing bar. The reinforcing represents one of the main structural values of the concrete. Cracks left unprepared allow water to enter your basement and attack the rebar.

Epoxy injection resin has two purposes:

  1. It effectively seals the crack to prevent the damaging moisture entry. Second, it monolithically welds the structure together.
  2. The injection also stops the infiltration of water into your basement.

Epoxy Injection Port Setting

Clean the concrete on both sides of the crack being careful not to force concrete dust into the crack. Concrete dust can be detrimental to the injection processes in several ways. Vacuum the area completely with a shop vac.

You need to determine the spacing of ports to be set. The spacing is a factor of the tightness of the crack and the depth of the concrete substrate. Spacing is normally between four (4) and eight (8) inches.

Port Setting and Sealing

Align ports directly over cracks. That allows injection resin to flow into the crack. Seal surface cracks and the ports in place. Sealing the exterior of cracks is done with Epoxy Gel #2006.

Selecting the Right Epoxy Injection Resin

Epoxy injection resin should typically be low viscosity injection resin- Epoxy Injection Resin #301. It must be low viscosity resin so it will flow in the smallest hair line cracks. Resin can travel several feet from the point of injection. It may take some time before reaching the next port or penetrating through pin holes in the surface. Epoxy injection effectively fills cracks including small voids and hairline cracks

Pumping Epoxy Injection Resin

The most economical way to deliver the epoxy injection is with the 450 ml binary injection system, a manual gun, or the pneumatically driven one. This uses a binary caulking gun with static mix tubes to inject the resin, insuring continuously mixed fresh material.

Limit pressure, low pressures allow gradual resin flow into the crack for deeper penetration. Start injection at the lowest point, and continues upward on the crack area. While injecting the lowest port, resin will flow to and out of the next higher port.

When pure resin is flowing out the next port cap, plug the current injection port and move to the next port. Then injection continues in the port showing resin flow. This procedure continues until all ports are full.

CONCLUSION

Epoxy injection is very effective at repairing concrete cracks and cutting of water infiltration. The right resin and equipment is critical. Epoxy injection makes a crack watertight while restoring the original structural integrity intended for the concrete. You can get all of the material you need to do this by contacting us:

321-206-1833 Customer Service – Ordering and Order Status
Katey Fontaine, VP – Customer Service Director
sales@epoxy.com

Technical Support
352-533-2167
Norm Lambert, President
Technical Support Director
info@epoxy.com

Additional Resources

http://www.epoxy.com/injection.aspx


Repairing Floors with Epoxy Mortar Resin

August 8, 2014
epoxy-Deck-after-2

Epoxy Patching Mortar #10 for patching. Coated with Urethane Decking System #495.

Epoxy.com Product #10 is a versatile resin for use in epoxy floor patching. Product #10 comes in standard cure, fast cure and cold cure. It can be used with 3 different aggregates: self leveling, mortar blend, and broadcast aggregate. Product #10 is available in 15 colors plus black and white making a total of 17 colors available. Custom colors are available at a small additional cost.

The Epoxy Cures

Normal Cure at 77 degrees F. has a pot-life (the usable time after mixing) of about 30-40 minutes. It hardens to the touch in about 10-12 hours. Normal Cure should never be used below 50 degrees F.

Fast Cure at 77 degrees has a pot life about 15-20 minutes. It hardens to the touch in about 5-6 hours. At 50 degrees F the Fast Cure hardens to the touch in 10-12 hours. In other words the Fast Cure at 50 degrees will cure as fast as normal cure at 77 degrees F.

Cold Cure at 77 degrees F. has a pot-life of about 8-10 minutes. It sets hard to the touch in about 2.5 to 3 hours. At 50 degrees F the cold cure will typically cure in 5-6 hours. It is able to cure at temperatures as low as 35°F.

The Aggregates

The aggregates come separately from the Product #10 resin and hardener. That allows you to be able to use a unit of resin with multiple aggregates making the system even more versatile.

Mortar Blend Aggregate Product #82 is the work horse of floor patching. You can get up to 50 lbs or more of Product #82 into a mixed gallon of #10 epoxy mortar. This is ideal for deep patching.

Self Leveling Filler Aggregate Product #78 is used for self leveling applications, typically in thicknesses of 1/16 inch plus or minus. This is ideal where a thinner flat overlay is required. A typical use would be where a floor needs to be leveled. Another typical use would be for a “scratch coat” which is where you are trying to cover large amounts of chips and divots in the floor.

Broadcast Aggregate Product #77 is broadcast into wet #10 in order to produce an anti-skid surface. It can be broadcast into a neat coat (just the resin and hardener mix without the aggregate) of #10 or into the Mortar Blend Aggregate or Self Leveling filler systems above.

In addition to being able to mix the #10 with the fillers above, you can also mix it with Product #71 Fumed Silica to make a paste for cracks and other small imperfections.

 

In summary the Epoxy Mortar Resin Product #10 is a versatile epoxy mortar system available in many colors, several cures and different fillers for different purposes. This makes Product #10 an important part of your floor repair tool chest.

 

Additional Information:

Product #10 Lo-Mod Epoxy Adhesive and Mortar Epoxy Binder is a 100% solids epoxy has a low modulus of elasticity (flexibility) and is Low Viscosity. An adhesive used as a binder for epoxy mortar systems in patching and grouting applications, as a seal coat for non-skid surfaces outside, and as a primer to insure high bond strength for coatings and patches.

System #495 Elastomeric Polyurethane Traffic Membrane System– is an Elastomeric Urethane Membrane System, that is liquid applied. System #495 Elastomeric Polyurethane Traffic Membrane System is seamless, elastomeric (flexible), and UV. Thee qualities make it an excellent choice for outside applications in direct sun and weather, where water tightness, durability, and excellent appearance is required. Its elastomeric properties will allow horizontal movements up to 1/8 inch without breaking. System #495 Elastomeric Polyurethane Traffic Membrane System has excellent abrasion and chemical resistance. The surface of System #495 Elastomeric Polyurethane Traffic Membrane System can be varied to achieve the required anti-skid and decorative look.


UV Stable Urethanes and Polyaspartic Coatings

June 2, 2014

When people think of Epoxy.com they immediately know that we sell epoxy. However, did you know that Epoxy.com has an extensive line of high end polyurethanes, and Polyaspartic coatings? These Polyurethanes and Polyaspartic coatings are Ultraviolet light stable, resisting oxidation and fading even in direct sunlight. These materials are 2-component and are very high solids.

Hybrid Coating and Flooring Systems

My family car is an SUV Hybrid gas-electric SUV. It gives lots of room with great power, very high fuel economy, long driving range and low emissions. In spite of all the hype over other cheaper technologies, the gas-electric Hybrid technologies remains the biggest revolution to automotives because it is the only technology that offers it all.

The biggest revolutions in the concrete repair and coating industry are coming from hybrid coating systems. Epoxy, for example, bonds better than virtually every other coating known to man. Yet even the most UV resistant epoxies will oxidize and change color under direct outdoor sunlight. Aliphatic Polyurethanes and Polyaspartic Coatings are virtually unaffected by even the most intense brutal sunlight.

Hybrid coating systems have it all. Prime with Epoxy Primer and you get the tenacious bond of Epoxy. Install our Polyaspartic or Polyurethane coating on top of that and the epoxy actually bonds to the coating going over it. Now you have the best of both products, a coating that can last for decades, without yellowing or chaulking.

Water Based 2-Component Aliphatic Polyurethane Coatings

Product # 441 Urethane Coating and Sealing Resin is a 2-component water-based aliphatic (non-yellowing) polyurethane. It is free of the health and environmental problems normally found in solvent-based urethanes, while maintaining excellent performance properties. Product # 441 Urethane Coating and Sealing Resin provides a matte finish. Product # 441 Urethane Coating and Sealing Resin has good chemical, stain, and mar resistance. In addition, it is easy to clean and has excellent color retention under heavy foot traffic. It is a high performance coating for use in a variety of seamless floor and wall coating systems. Product # 441 Urethane Coating and Sealing Resin eliminates the strong solvent odor normally associated with many high performance materials. It is ideal for topcoats and finishes that require high abrasion resistance. Typical application areas are clean rooms, hospitals, pharmaceutical facilities, stained concrete, wood floors, and as a seal coat for most Epoxy.com floor and wall coating systems.

Product #442 is similar to product #441 but with a gloss finish.

Solvent Based 2-Component Aliphatic Polyurethane Coatings

Product #402 – 2 Component Chemical Resistant Coating

Product #402 – 2 Component Chemical Resistant Coating is a two component chemical resistant polyurethane coating with gloss finish offers excellent abrasion resistance, chemical and stain resistance, and color retention. Product #402 – 2 Component Chemical Resistant Coating can be used equally well on vertical or horizontal surfaces. It is ideal for concrete floors and walls in warehouses, storage facilities, aircraft hangers, animal housing, and vehicle maintenance facilities. This Product is not for use in California Use Product #406 – Two Component Low VOC Chemical Resistant Urethane Coating when a California Compliant low VOC product is required, or desired.

Product #406 2-Component Polyurethane Coating

Product #406 is a two component, chemical resistant, polyurethane coating. Product #406 is a low VOC compliant urethane that meets all federal and state environmental air quality standards. The high gloss finish offers excellent abrasion resistance, chemical and stain resistance, and superior color retention. Product #406 Chemical Resistant Urethane can be used equally well on vertical or horizontal surfaces. It is ideal for concrete floors and walls in warehouses, storage facilities, aircraft hangars, animal housing, and vehicle maintenance facilities. Available in both clear and pigmented formulations, Product#406 Duel Component Chemical Resistant Urethane can be used as a finish coating option for most Flooring Systems. In smaller quantities this products is only available in clear. There is a 30 gallon minimum for pigmented.

Polyaspartic Coating

Product #488 UV Stable Aliphatic Polyaspartic Coating is a two component, ultra high solids, aliphatic polyurethane designed to provide high gloss, UV stable (non-yellowing) and chemical resistant protection. Product #488 Aliphatic Polyaspartic Coating is a superior, new generation product exhibiting fast cure time and excellent stain resistance. Product #488 Aliphatic Polyaspartic Coating has very low odor and can be applied indoors in occupied areas. Product #488 Aliphatic Polyaspartic Coating is generally used as a clear or pigmented high gloss finish Epoxy.com decorative and industrial flooring systems such as Epoxy.com Chip Flooring (garage floor finish).

More Information on Polyurethane and Polyaspartic Coatings

For more information call 352-533-2167 or email norm@epoxy.com.


Epoxy Chip Floors

April 16, 2014

Heavy traffic on floors often make the use of decorative flooring products impossible. To make this possible we created System #315 Seamless Epoxy Multi-Colored Flake Chip Floor Resurfacing System. Our #315 Chip System creates a beautiful, durable, and affordable floor that is easy to apply by both professionals and do-it-yourself enthusiasts.

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A Vermont Interstate Rest Area after over 15 years

What is new and unique?

At last there is a high quality seamless floor finish which can be provided in every desirable color combination. This system is easy to use, by any skilled do-it-yourselfer or coating professional. For potential customers, both commercial applicators and the do-it-yourselfer, the final result is most certainly beautiful, affordable, and its durability insures the product to be long lasting, waterproof, easy to clean, and maintenance free.

System #315 Seamless Epoxy Multi-Colored Chip Flooring is available in virtually limitless color combinations. If your job is big enough our chips can be pigmented to match all the colors of many major paint companies. We can color match our base coat colors as well. Unless the pigments for your custom colored 315 Basecoat are unusually expensive we can color match for a modest small batch charge, or at no charge for larger orders.  Even our standard color pallet offers you over 45 chip colors that can be blended in any combination and percentage as you want.

chip Flooring picture

Water Plant after more than 15 years

By matching the base coat color in the chip, you make the system much less prone to error.  If you should happen to miss a small spot on the floor the base color shows through, looking like it is just more of that chip in that area.

System #315 chips are also available in 7 sizes ranging from a 1 inch chip down to 1/32 inch chip.  Smaller chips give the look a lot like epoxy quartz flooring. The various colors and sizes allow you to give your floor any number of looks like stone, terrazzo, colored quartz, or vibrant linoleum.

Our clear glaze coat does not yellow quickly like other epoxies.  We have some jobs that have been around for 30 years or more where no yellowing can be found, not even under the urinals in high school bathrooms. This kind of durability is perhaps the most important quality of the #315 Chip Flooring System.  Anyone can provide you with a flooring system that is attractive today.  The #315 Chip Flooring System is the flooring system you need if you want it to stay like that for years to come.


Epoxy Products used to Repair Plant and Shop Floors

November 7, 2012

Industrial Floor Maintenance with Epoxy

Preventing and Fixing Deteriorating Floor Joints and Potholes

It is said that there are two types of concrete floors, those with cracks and those that are going to crack. Cracks and potholes in plant and shop floors are a major problem to safety and aesthetics. Here we will discuss what causes them. We will also discuss how to repair them quickly and economically. For those floors that have not cracked we will discuss how to minimize or prevent the cracking and potholes.

It is a common misconception that heavy loads on the floors cause most flooring problems, and so it cannot be prevented. If you are building a new plant or shop floor there are steps that will help to prevent most flooring problems. For existing flooring problems we will discuss how to fix the problems and prevent the problems from getting worse.

Causes of Cracking and Potholes in Shop Floors

Most concrete flooring problems are caused by one of the following:

  1. Improper installation of the concrete, or poor concrete
  2. Improperly cut expansion joints
  3. Steel and hard rubber tires eroding unfilled expansion joints, random cracks and potholes
  4. Chemical attack

Proper installation of Concrete in New Plant and Shop Floors

For new construction make sure you specify and get high quality high strength concrete. Create a box-out form around beams, pipes and other penetrations that go through your floor. Be sure that the corner of your box-outs line up with the saw-cut joints that you will be putting in the floor. Penetrations through the concrete cause a “weakened plain”. A weakened plane is typically created at the shortest distance between the box-outs. That is typically from the corner of one boxed out area to the next closest boxed out area.

Do not allow your concrete finisher to over finish your concrete. Concrete finishers tend to over-finish concrete because they are concerned that if they don’t the owner will not like it. Over-finished concrete does look better than properly finished concrete until the over finished starts to deteriorate. The deterioration cause by over finished concrete typically does not take very long to occur.

The best finishing of concrete leaves it flat, but does not bring up the “cream” in the concrete. It will not look as shinny and smooth but concrete that is not over finished will look more attractive and be more functional over time. Bringing up the “cream” in the concrete is done by over working the mix or adding too much water or adding water to the batch. The “cream” consists of dust from the aggregate and Portland cement.

This “cream” creates a great looking finish at first, because it is so weak, it chips easily. This “cream” has too high a water content so you tend to get micro-cracking in the surface. When your concrete finisher is power troweling your concrete and starts splashing water into the surface as he is finishing it he is about to over trowel the concrete and bring up the cream. It is time to get the concrete finisher to stop troweling.

Water curing of the concrete is what most state highway departments require to cure concrete bridge decks. Wet curing is favored over other methods by the US Army Corps of Engineers. Wet curing will help to stop the top of your concrete from drying out too fast. If you cure with a curing compound instead of water, you will need to remove the curing compound to install high quality coatings and sealers.

Proper curing will help to prevent “curling” of the concrete slab, and help to prevent micro-cracking (crazing) of the surface. Curling is caused when the top dries and shrinks before the concrete underneath dries and shrink. This works much like a bimetallic strip used in a thermostat, the concrete will twist upwards or curl. Proper curing helps to prevent concrete curling and the cracking that will result from it. Another major advantage of wet cured concrete that is not over finished is that there is much less surface preparation required when you go to coat or seal it.

Cut expansion joints often enough, wide enough, and deep enough. Typically the best way to cut concrete down to 16 foot by 16 foot squares or even smaller. The larger the spacing between saw cut joints the more likely you are to get a random crack where you do not want it. The concrete should be cut-up as square as possible. Care should be taken that all the saw cut joints line up with each other in a checkerboard pattern. Be sure the cut is at least 1/3 of the way through the slab, and that the cracks are 1/4 inch or wider. That way all the plastic shrinkage (drying) cracking should occur under the saw-cut relief joint.

Using Epoxy to Protect New Plant Shop Floors

Seal or coat the concrete to protect it against wear and chemicals. Epoxy.com Product #223 Water Based Curing Compound, Sealer and Bonding Agent is a two component water based epoxy curing that is used to both cure and seal concrete. Epoxy.com Product #223 www.epoxy.com/223.htm is an excellent choice for installers that want a long pot life product that is easy to use. Epoxy.com Product #223 is an excellent choice as a sealer where waiting 28 days to seal the concrete is not an option. Product #223 can be installed as early as early as 7 days after the concrete is poured. Giving you early protection.

Allow the concrete to dry for 28 days so that most of the shrinkage at the expansion joint has taken place. Clean the crack thoroughly, then install a bond breaker “rope” in the bottom of the joint. Then fill the joints with Epoxy.com Product #11 Saw-Cut Control Joint Fillerwww.epoxy.com/11.htm. Epoxy.com Product #11 Saw-Cut Control Joint Filler is a 100% solids zero (0) VOC, flexible epoxy joint filler for saw-cut joints of concrete slabs on grade, or to repair existing slabs.Random cracks and improperly filled expansion joints are where the potholes in plant/shop floors are born. As steel and hard rubber wheels pass over these unfilled cracks and joints it hammers the edge of the crack in the direction of the travel. This action cause small chips. As the process continues small chips become larger chips. Soon you have a small pot hole and the damage continues to accelerate.

Epoxy.com Product #11 Saw-Cut Control Joint Filler absorbs the impact and shock of heavy loads and steel wheeled traffic, preventing erosion of control joint edges. Epoxy.com Product #11 prevents the “jack-hammer” effect on the joint that you are traveling towards. This will help prevent most if not all of the “pot-hole” effect that most plant floors see developing at their expansion joint over time.

If you want to seal your floor using a 100% solids epoxy use Epoxy.com Product #899 – www.epoxy.com/899.aspx for sealing the concrete. Epoxy.com also has a wide variety of shop floor coatings and trowel down systems. Contact Epoxy.com Technical Support Department with your specific needs for a recommendation.

Repairing Random Cracks in Floors with Methyl Methacrylate

Random cracking in plant / shop floors can easily and economically be repaired with Epoxy.com Product #685 Liquid MMA Polymer Crack Repair Resin a penetrating gravity feed crack healer for concrete. It is a two component Methyl Methacrylate resin system that polymerizes in place. The extremely low viscosity will penetrate into concrete cracks as fine as 0.003 inches. Epoxy.com Product #685 welds the crack back together making the concrete as strong as it was before it cracked.Repairing a Shop / Plant Floor with Epoxy After it is Damaged.

For those who have already built their buildings you can still fill all the joints especially in the traffic areas with Epoxy.com Product #11 – www.epoxy.com/11.htm. Filling the joints with Epoxy.com Product #11 will prevent additional potholes from forming in areas where there are none yet. To fill the “potholes” in level areas you will typically want Epoxy.com Product #25 – www.epoxy.com/25.htm. Epoxy.com Product #25 is a 100% solids epoxy resin and specially selected aggregate system. Units are preproportioned for ease of mixing and use on the jobsite. Epoxy.com Product #25 is a flowable, self-leveling grout, with handling and physical characteristics superior to similar grouts. Epoxy.com Product #25 is conveniently packaged and makes “pothole” repair in your shop/plant floor quick, easy, and economical. The Epoxy.com Product 25 is the best material when you are looking for a convenient packaging and is easy to use for small jobs.

For larger projects or surfaces that have a slope so you cannot use a self leveling material should use Epoxy.com Product #10 – www.epoxy.com/10.aspx and Epoxy.com Product #82 Mortar Blend Aggregate. With the right mixing equipment you can put up to 100 pounds of #82 into 1 mixed gallon of Epoxy.com Product #11. That gives you a nice stiff mix, and excellent economy. Epoxy.com Product #10 is a low-mod material, with high strength. That makes it perfectly suited for outdoor patching. Epoxy.com Product #10 is the best material for most large jobs.

If you cannot allow overnight for your epoxy patching material to cure you will want to use Epoxy.com Product #680 Polymer Concrete. Product #680 is a methyl methacrylate reactive resin concrete used for repair of concrete structures with a minimum of downtime. Epoxy.com Product #680 develops strength rapidly. Epoxy.com Product #680 Polymer Concrete can be put in service in as little as one hour even at temperatures below freezing. The Epoxy.com Product #680 polymer concrete produces extremely high strengths and is chemical resistant. Epoxy.com Product #680 is prepackaged for easy mixing and placing at the job site. Epoxy.com Product #680 Polymer concrete cures hard in about 1 hour, allowing for quick turnaround of the area being patched. Epoxy.com Product #680 is the best material when you need the patch to set in about an hour.

If the concrete has a lot of pitting in it, you can apply a “scratch-coat”. A “scratch-coat” is done as follows:

1. Carefully measure epoxy resin and hardener. Mix for 3 minutes.

2. Add aggregate to the mixed resin and hardener above, and mix completely.

3. Pour out the epoxy resin hardener and aggregate blend onto the concrete.

4. Then pull a very tight troweled coat over the entire surface, filling the low spots while scraping as much epoxy resin and aggregate material as possible away from the high spots.

The material for a “scratch-coat” is with Epoxy.com Product #10 – www.epoxy.com/10.htm and Epoxy.com Product #78 Self-Leveling filler. Epoxy.com Product #10 and Product #82 mortar blend aggregate is the best blend for building ramps and smoothing uneven transitions between slabs.

Just because your floor is already damaged by chemicals, doesn’t mean it is too late. Most floors can be saved with proper patching (as
discussed above) and a chemical resistant flooring system installed over the patching system. Contact Epoxy.com Technical Support for assistance.

Additional Related Reading

The installation of these materials above are beyond the scope of this page. Here are some areas to explore this in more detail:

Do with Epoxies

Don’ts with Epoxies

Surface Preparation

Chip Flooring Installation Guide

Coating Installation Guide

Coatings Calculator – for roller applications

Links to popular systems used in residential and commercial construction resin work


Air Plane Hangers and Garages

Coating Systems

Outside Decks and Drive Ways

Product Catalog

Bonding Systems

Waterproofing

Chips Flooring


Why Use Epoxy.com Products in “Green” Buildings?

August 20, 2012

110614_2044_EpoxyChipFl10.pngEpoxy.com’s 100% solid products (which are most of our product line) are included in many “Green” buildings. The logic for that is this:

1. Epoxy.com 100% solid products have  no VOCs. So you are reducing the carbon emissions.

2. Typical Epoxy.com 100% solid systems have done their job for decades, and there is no reason to believe they will not last for decades more. I personally have jobs that I installed with them that go back as much as a third of a century, that are not even starting to show signs that they will need replacement. That is the ultimate in reuse.

3. There is no need to recycle a product that can be reused for decades, but you can use recycled materials like glass aggregate in the epoxy matrix.

Epoxy.com encourages our customers to order material as they need it and to use all their materials before their expiration. That is why we do not require large stocking orders from new dealers, like most other companies. We want our customers to use up material they buy from us and not have any for it run out of shelf life. However, if Epoxy.com products do run out of shelf life, they are typically mixed and cured before disposal as is consitered in under most if not all local regulations as inert as common trash.

You can find more information about Epoxy.com Zero (0) VOC products at: https://www.epoxy.com/zero_voc.aspx

www.epoxy.com – Epoxy.com Home Page.

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