Epoxy River Simulation

November 16, 2016

How to Simulate a River Bed in Epoxy


A customer asks, “I recently saw what looks like a creek bed built out of epoxy with stones in it. How is this done in epoxy?”

Here are the steps to do it:

  1. Choose your stone. The stone that you choose can be uniform in size or a blend of stone sizes and shapes.  If bigger stone is going to be used, it is recommended that you use a blend of larger stone with smaller stone.  Variations in shape will also help to increase the amount of surface area holding the system together, making it stronger. Be sure the stone is clean and completely dry before attempting any of the steps below.
  2. Make a mock-up of the complete system below in a small box made out of plywood or similar material. This will verify everything from stone selection, to aesthetics, to stone durability. It is also gives you a chance to practice your procedure,and get additional phone tech support from us if required before you proceed with your project.
  3. Construct the recessed area that your river will “flow”. That could be a recessed area in a concrete floor, a wooded shadow box or some other “box” to hold your river. Be sure the box is watertight and that the surface is properly prepared before proceeding –www.epoxy.com/surfaceprep.aspx
  4. Prime the area created in step 3 with Epoxy.com Product #12 – www.epoxy.com/12.aspx at a rate of 250-300SF per gallon.  Allow to cure until hard to the touch, typically 6-8 hours
  5. After the Primer in Step 4 is hard to the touch and before 24 hours has passed, apply a coat of Epoxy.com Product #1 – http://www.epoxy.com/1.aspx – 100% solids General Purpose Epoxy Coating to the bottom of the box created in Step 3.  This will help to give you a consistent background color. Black helps give you the illusion of infinite depth.
    1. Optionally you can add a second coat of the #1 Pigmented Epoxy Coating to increase color intensity.
    2. On the other hand if the stone in Step 6 is so deep that you will not be able to see through it you can skip this step and proceed to step 6.
    3. Allow the epoxy in Step 5 to cure hard to the touch before proceeding, typically 10-12 hours.  Do not wait more than 24 hours before moving on to Step 6.
  6. Properly mix Epoxy.com Product #17 – www.epoxy.com/17.aspx – Epoxy Stone Adhesive Part A and Part B. Add your stone into the mixed stone adhesive.  The amount of stone that you will be able to add to it will vary depending on size and how clean the stone is.  100 lbs per 3 quart batch (2 QT “A” and 1 QT “B”) is a good starting point.  This ratio should be verified in a mockup before proceeding to this step. Mix in the stone until a uniform shine can be see on all the stone. Install this mix into your “box” at the desired thickness. Be sure to pack it in tightly and level to the desired surface.  Allow to harden overnight. Do not wait more than 24 hours before moving on to Step 7.
  7. Properly mix and pour Epoxy.com Product #214 – www.epoxy.com/214.aspx – Table Top and Casting Epoxy into the spaces between the rock in step 6. You typically will want to pour a minimum of 1/8 inch or not more than 1/2 inch at a time.  Take care to break any bubbles as you go early and often.  This is typically easy to do using a hair dryer and/or Isopropyl (rubbing alcohol mist). Allow each layer to harden and cool before adding another lift.  Never wait more than 24 hours in between coats and/or pours of epoxy.

When you complete this project it will look like a stone riverbed filled with \ water.  You can also experiment with other objects in your stone mix.  Contact Epoxy.com Technical Support with your questions: info@epoxy.com or 352-533-2167


Under Water Epoxy and Polymers -FAQs

November 10, 2015

Below are some of the questions that have been emailed to Norm Lambert at norm@epoxy.com and some of his answers.
Have a question for Epoxy.com?  If so, please email Epoxy.com Technical Support.

Patching and Coating With Epoxy.com Products at and Below the Water Line

Q: I am looking for a material that I can use to patch and coat a concrete seawall.  I need to repair areas where the salt damage has eaten away the concrete, and protect the rest of the surfaces. The area I need to do is in the tidal zone.  I can clean up the concrete, dry it up (if I need to) and apply the a material  during low tide, but the product will need to be either very fast setting or be able to cure under water when
the tide comes in.  What do you recommend?

Norm Lambert: First you will want to do good surface prepartion – www.epoxy.com/surfaceprep.aspx. Then you will want to use Epoxy.com Product #2707 Splash Zone Coating and Underwater Paste is a moisture-insensitive, two-component, 100% solids epoxy-resin system. When mixed at a 1:1 ratio, by volume, this product produces a paste-like material that is ideal for protection or restoration of concrete, steel and timber piles and other structural elements in marine environments. It will easily do what you are looking to do and a whole lot more as well.

 Epoxy.com Product #2707 Splash Zone Coating and Underwater Paste has a long pot-life, and is available in a
fast Cure.  Product #2707 Splash Zone Coating and Underwater Paste can be hand applied, above, at or below the water line.It resists wave action and will even bond to wet surfaces.

Norm Lambert
President &
Director of Technical Support
Epoxy Systems, Inc/
Available by Phone M-F 9AM-4PM Eastern Time (6 AM – 1 PM Pacific Time)
352-533-2167 (Voice)
352-465-3497 (fax)
norm@epoxy.com


Improved Epoxy Gel Adhesives Added to Epoxy.com

May 29, 2014

What are Epoxy Gel Adhesives

Epoxy Gel Adhesives are thickened 100% solid 2-Component Epoxy Resin and Epoxy Hardener systems. Epoxy Gel Adhesives come in various viscosities from whip cream consistency to clay consistency. Some Epoxy Gel Adhesives have a longer working time, and slow set. Some Epoxy Gel Adhesives have a short working time and fast set.

Epoxy Gel Adhesives can have a “high modulus of elasticity” (rigid), or a “low modulus of elasticity” (flexible to semi-flexible). All the Epoxy Gel Adhesives that we sell are very strong. Our Epoxy Gel Adhesives when applied to most common construction structural material that are properly prepared have a bond strength to the substrate greater than the tensile strength of the material you are bonding to. In other words if you go to pull it off from the substrate that you are bonded to, the substrate will fail before the bond of the Epoxy Gel Adhesive will fail.

Uses for Epoxy Gel Adhesives

Epoxy Gel Adhesives are one of the most versatile tools in the construction industry. Epoxy Gel Adhesives are useful for bonding concrete to concrete, wood to concrete, wood to wood, and for that matter most typical construction structural materials to other construction structural materials. Epoxy Gel Adhesives are also useful in patching and repairing inperfections in concrete, wood and steel. Epoxy Gel Adhesives have also successfully been used to repair wood damaged by termites, wet rot, or dry rot. Epoxy Gel Adhesives are used in setting dowel bars, anchor bolts, and ports for epoxy injection.

Newest Epoxy Gel Adhesives Added to Epoxy.com Product line.

Product #2005 Low Modulus Fast Setting Epoxy Gel is a two component 100% solids designed for shallow repair on either vertical or horizontal surfaces. This product is easy to mix and use and has the consistency of Vaseline petroleum jelly. Additionally, the product, because it is a 100% solids product, can be applied thicker on horizontal surfaces when required.

Product #2006 – Epoxy High-Mod Gel Adhesive and Bonding Resin is a 100% solids high-mod epoxy gel adhesive used for vertical and overhead bonding applications and structural repairs. Epoxy High-Mod Gel Adhesive and Bonding Resin – Product #2006 is also used as a grout for anchor bolts, dowels and rebar. Epoxy High-Mod Gel Adhesive and Bonding Resin – Product #2006 Meets ASTM C881 Requirements for Type I, Type II, Grade 3, Class B, C, D, E.

Product #2007 Epoxy Fresh Concrete to Hardened Concrete Adhesive is a two component, 100% solids epoxy resin system designed to bond new concrete to old and other materials to concrete. It has a convenient 2:1 mix ratio, by ASTM C-881-90, Types I, II, IV and V, Grade 2, Class “B” and “C” volume with a viscosity similar to heavyweight oil. Epoxy Fresh Concrete to Hardened Concrete Adhesive #2007 (adhesive) exceeds the requirements of ASTM C-881 Type II, Grade 2, Class “B” “C” “D” and E.

Product #2011 Low Modulus Fast Set Epoxy Gel is a two component 100% solids polymer system designed for applications where a resilient joint material is needed. The two component material (standard) is supplied with a gray component and a clear component. Product #2011 was developed for plural component pump equipment, and is available in cartridge units.

Product #2704 Epoxy Gel Super Fast Cure is a fast setting, 100% solids epoxy crack gel and filler used to line, patch, or repair floor and wall surfaces. Epoxy Gel Super Fast Cure Product #2704 is the ideal material for repair of surfaces damaged from environmental or chemical attack. Epoxy Gel Super Fast Cure Product #2704 can also be used as a base material beneath coating, slurry, and mortar systems to repair before coating.

Product #2707 Splash Zone Epoxy and Underwater Epoxy Paste is a moisture-insensitive, two-component, 100% solids epoxy-resin system. Splash Zone Epoxy and Underwater Epoxy Paste Product #2707 is mixed at a 2:1 ratio, by volume, this product produces a paste-like material that is ideal for protection or restoration of concrete, steel and timber piles and other structural elements in marine environments.

Limitations

Epoxy.com does not recommend using any epoxy gel adhesive to bond anything to a ceiling without reliable mechanical methods of attachment as well.

More Information on Epoxy Gel Adhesives

Contact Epoxy.com Technical Support by phone 352-533-2167 or email info@epoxy.com for more information.

 


Epoxy.com Catalog of Products

November 28, 2010

Epoxy.com Product Catalog

Here is a list of the current Epoxy.com Products.  In addition to the products below, we also have products which we can “custom” make to your specifications. This page is the most  frequently updated on our website.  So please check this page often, to see our latest product additions.

Injection and Binary Delivery Systems

  • Injection Machines
  • Manual Injection Pump
  • Injection Ports
  • Binary Tubes 75 ML
  • Binary Tubes 150 ML
  • Binary Tubes 300 ML
  • Static Mixing Tubes for Binary Tubes
  • Manual Gun for Binary Tubes
  • Pneumatic Gun

Misc. Products

  • Fiberglass Tape 4 and 6 inch wide
  • Fiberglass Woven For Reinforcement
  • Gage Rake for overlays
  • Mixing Paddles – drill mixers, Speedy mixers, Mud and Resin Mixers, and Cast head mixers
  • Spiked Rollers- for overlays
  • Spinney Rollers – for overlays
  • Shed Resistant Roller Covers
  • Professional Rollers Covers
  • Jumbo  2 1/4 Diameter Core Roller Covers
  • Perforated Core Roller Covers
  • Roller Handles
  • Floor Squeegees
  • Serrated Edge Floor Squeegees
  • Wood Back Squeegees
  • Mini Roller Covers and Frames
  • Rubber Gloves
  • Paint Brushes
  • Bondable PTFE Cut to Order
  • Graffiti Cleaner
  • and more …

Skip Navigation Links

Epoxy.com Home Page

Proper mixing and installation is critical to the optimal success of all product.  See Installation Tips, Techdata, & MSDS for more details on our products.  Be sure to contact us with any questions and/or concerns that you have.

For more information please contact:

Epoxy.com
A Division of Epoxy Systems, Inc
20774 W. Pennsylvania Ave.
Dunnellon, Florida 34431
Over 350 products,
Since 1980
Florida & Vermont
USA
Office Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific Time).
Closed 12Noon-1PM Eastern Time for Lunch

321-206-1833   Customer Service – Ordering and Order Status
                          Katey Fontaine, VP – Customer Service Director
sales@epoxy.com

714-657-3826  Technical Support
352-533-2167  Norm Lambert, President – Technical Support Director 
info@epoxy.com

352-489-1666   Accounting and Administration
Debby Lambert, CEO, and CFO
office@epoxy.com

352-489-1625   Fax line to all Departments
www.epoxy.com

24 hour Hazmat Emergency Telephone Response Service -1-800-633-8253

We accept MasterCard, Visa, American Express, Discover, Wire Transfers, and Cashiers Checks
We accept MasterCard, Visa, American Express, Discover, or Wire Transfers.

Copyright © 1994-2010 EPOXY.COM a division of Epoxy Systems, Inc. – Florida and Vermont.  All rights reserved.


Epoxy.com Splash Zone and Under Water Coating and Paste

August 19, 2010


Below are some of the questions that have been emailed to Norm Lambert at norm@epoxy.com and some of his answers.
Have a question for Epoxy.com?  If so, please email Epoxy.com Technical Support.

Patching and Coating With Epoxy.com Products at and Below the Water Line

Q: I am looking for a material that I can use to patch and coat a concrete seawall.  I need to repair areas where the salt damage has eaten away
the concrete, and protect the rest of the surfaces. The area I need to do is in the tidal zone.  I can clean up the concrete, dry it up (if I
need to) and apply the a material  during low tide, but the product will need to be either very fast setting or be able to cure under water when
the tide comes in.  What do you recommend?

Norm Lambert: First you will want to do good surface prepartion – www.epoxy.com/surfaceprep.aspx. Then you will want to use Epoxy.com Product #707 Splash Zone Coating and Underwater Paste is a moisture-insensitive, two-component, 100% solids epoxy-resin system. When mixed at a 1:1 ratio, by volume, this product produces a paste-like material that is ideal for protection or restoration of concrete, steel and timber piles and other structural elements in marine environments. It will easily do what you are looking to do and a whole lot more as well.

 Epoxy.com Product #707 Splash Zone Coating and Underwater Paste has a long pot-life, and is available in a
fast Cure.  Epoxy.com Product #707 Splash Zone Coating and Underwater Paste can be hand applied, above, at or below the water line. 
It resists wave action and will even bond to wet surfaces.

Norm Lambert
President &
Director of Technical Support
Epoxy Systems, Inc
Available by Phone M-F 9AM-4PM Eastern Time (6 AM – 1 PM Pacific Time)
352-533-2167 (Voice)
352-465-3497 (fax)
norm@epoxy.com

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