Epoxy Installation Instructions

January 5, 2017

How to Install Epoxy.com Resin Systems


Proper mixing and installation is critical to the best success of all epoxy products.  This page is to help you find the right installation information that you need to install Epoxy Resin Systems.

Surface Preparation for Epoxy Resin Installation

All quality installation start with quality surface preparationThis guide will help you to know how to properly prepare your substrate for installation of Epoxy or any other high quality resin system. Improper surface preparation could turn what seems to be a simple process into a lengthy, difficult repair.

Do and Don’t do with epoxy.

These guides will help you to not make the common mistakes that people do and the things the people don’t do that can lead to a problem or even a failure of your epoxy resin installation.

Job Supplies Required to Install Epoxy Resin Systems

This list is  a suggested list of the materials that you will need for most typical epoxy coating systems. This list is also useful for installing roller applied coating systems like Epoxy.com Chip Flooring.

Epoxy Installation Guides

Epoxy Chip Flooring System
Installation Guide

Epoxy Chip Flooring Installation Guide. Floors have a special role to play in interior design. The heavy technical demands made on floors often make the use of certain decorative products simply impossible. The use of color chips can change all that! Color chips are increasingly being used in combination with “wet” products such as Product #315 Seamless Polymeric Multi-Colored Flake Chip Floor Resurfacing System to create decorative floors with more to offer than other ornamental products…Quality! This installation guide takes you step by step through the installation of Epoxy Chip Flooring Product #315.

Product #1 High Build Epoxy Coating 21-27 mils – All Purpose Epoxy Floor Coating Installation Guide.

Product #1 All Purpose High Build Epoxy Floor Coating a two component, zero (0) VOC, 100% solids epoxy Hi-Build epoxy coating used for high foot traffic and light to moderate forklift traffic areas where abrasion resistance is required; for protection against mild corrosion and as a decorative waterproof coating for walls, floors, tanks, etc. Installation Guide For All Purpose High Build Epoxy Floor Coating #1.

1ESD / Conductive – Electrostatic Dissipative Epoxy Floor Coating Installation Guide

Conductive Epoxy Floor Coating Installation Guide –  Product #1ESD Epoxy Coating System consists of Product #899 Epoxy Primer followed with one finish coat of Product #1ESD/Conductive Epoxy Coating. Product #1ESD/Conductive is available in pigmented finish only. Product #1ESD Epoxy Coating System will test in the �ESD� range, between 1,000,000 and 1,000,000,000 ohms electrical resistance when Product #1ESD/Conductive is applied over a non-conductive primer (or non-conductive bodycoat), and produces a 12-15 mil thick ESD floor coating system. This guide will take tell you how to install the Conduct Epoxy Floor Coating.

Product  #2 High Chemical Resistance Epoxy Floor Coating Installation Guide

Chemical Resistant Epoxy Coating Product #2 is a two component, 100% solids, Zero “0” VOC epoxy chemical resistant coating used to protect chemical concrete, steel and other structural materials from non-oxidizing acids and alkalines for both interior and exterior applications.This guide will take take you through the steps to
install the Conduct Epoxy Floor Coating.

Product #15 Chemical Resistant Epoxy Quartz Flooring

Product #15 Chemical Resistant Quartz Flooring Installation – Single Broadcast Installation Method

Product #633 Novolac Highly Chemical Resistant Novolac Epoxy Floor Coating Installation Guide

Product #633 Novolac Epoxy Chemical Resistant Epoxy Coating is a 100% solids epoxy Novolac coating ideal for harsh chemical and solvent resistant applications. Product #633 Novolac Epoxy Chemical Resistant Epoxy Coating is used in secondary containment, solvent storage, pump pads, trenches, and other high exposure areas. This Installation Guide will help you install Product #633 Novolac Epoxy Chemical Resistant Epoxy Coating. You can also find more information with pictures about installation on this page the Epoxy.com Blog.

Epoxy Injection Installation

Epoxy Injection – This Guide will take you through the basics of doing epoxy injection.  Epoxy injection is one of the most economical, to make a structural repair and waterproofing in cracked concrete.

Additional Installation Guides

These are just a few or our most popular products for additional products and guides pleas contact us at:

 For more information visit our website at: www.epoxy.com , call technical support at 352-533-2167 or email us at info@epoxy.com.

Patching Vinyl Ester Floors With Novolac

July 28, 2016

A customer writes:

“We have a dairy processing and packaging facility that was built circa 1994.  At the time of construction we chose to install a flooring system which was vinyl ester based with fiberglass mat.  The floor has held up quite well in areas where it had a good bond.  The failures we have seen are in areas that covered either an expansion joint or control joint in the concrete.  In these areas the flooring has delaminated from the concrete.  Where possible we have made a clean cut through the flooring to an area where we had a good bond and left the concrete exposed.  Other failure areas are around floor drains.  We have made repairs with quick curing epoxies in the past but these don’t seem to bond well to the existing vinyl ester flooring. 

“Having a manufacturing facility with only one down day limits our ability to make substantive repairs.  During a search for low or no VOC  flooring systems I you folks.”

I have personally made many thousands of square feet of floor repairs that sounds exactly like the issues and conditions that you are describing.

Here is what I did to permanently resolve the issue, at least in the patched areas.

  1. Cut back the edges of the delaminated areas back to a point where the vinyl ester is well attached.
  2. Prep the concrete under the failed area and the edges of the old material – epoxy.com/surfaceprep.aspx.
  3. Prime with Epoxy.com Product #12 – epoxy.com/12.aspx
  4. Install a trowel coat of Epoxy.com Product #630 – epoxy.com/633.aspx and
    1. Epoxy Mortar Blend aggregate #82 Mortar Blend Aggregate
    2. Allow to cure hard to the touch and cool.
  5. Glaze with a neat coat of Epoxy.com Product #633 with optional Anti-skid – http://epoxy.com/non-skid-additive-polycarbonate-aggregate.aspx

Please email your additional questions to norm@epoxy.com or visit http://www.epoxy.com .

Waterproofing of Leaking Foundations

May 4, 2015

This is the time of year when the ground thaws and basements leak. If you are one of those building owners, here are some earlier posts that you will find useful.

  1. https://news.epoxy.com/2014/09/04/epoxy-waterproof-block-wall-foundation/
  2. https://news.epoxy.com/2014/09/15/shows-how-to-identify-leaks-that-need-waterproofing-in-basement-walls-and-floors-that-are-made-out-of-poured-concrete-part-2b-will-deal-with-the-actual-repairs-to-poured-concrete-leaks/
  3. https://news.epoxy.com/2014/09/18/epoxy-injection-repairs-of-cracks-in-poured-concrete/

Seamless Epoxy Cove Installation Instructions

June 25, 2014
Epoxy cove detail

Epoxy Cove Detail. Click image above to enlarge.

One of the unique advantages of seamless flooring is the ability to build an integral cove base. This integral cove allows you to create a virtual bathtub or shower base out of your seamless floor. Building this cove was a difficult job until the introduction of Epoxy.com Product #720 Coving Gel – www.epoxy.com/720.aspx. The coving gel is mixed with special fillers to create an easy to install custom built floor to wall base cove.

Advantages of a Cove Base

  • Prevents water from going under the walls
  • In chemical containment applications contains the chemicals to the coved area
  • Makes it easy to clean and disinfect the edges of the floor
  • Does not allow bacteria or insects to hide under the wall
  • Gives the floor an attractive professional seamless look
  • Required by government officials in many food and pharmaceutical applications

Step 1, Surface Preparation

All high quality installations begin with proper surface preparation. The substrate must be clean, solid and porous. The substrate must be free of paint, sealers, oil, grease or any other contaminants that will interfere with the soaking in of the epoxy primer – www.epoxy.com/surfaceprep.aspx. Be sure the floor and wall in the areas near the cove are clean. That will help prevent dragging dirt and other contamination into the cove and make the tape to mask the cove stick better.

Step 2, striking a line

Cove is typically installed at 4 inches high, but specialty applications may be as little as 2 inches or as much as 6 or 8 inches or even more. Once you know the height of the cove it must be decided if the top of the cove will follow the contour of the floor or be level on the top. Most floors look best with a level top to the cove.

Strike a line with a laser level or a chalk line. Mask with a strong firmly bonding tape like duct tape. Be sure it is pressed down and securely stuck to the wall.

Step 3, priming

Make a small batch of Product #899 primer. Apply the primer on to the area to receive cove. This application is typically done with a brush or mini roller. It is important not to put the primer on too thick or it will run. You just need to have enough primer to give the surface to receive the cove a wet look.

If you have a very porous substrate and the primer soaks in and doesn’t look wet, a second coat of primer may be required. A typical substrate that will sometimes need a second is sheetrock. If a second coat if primer is required it can be put on before the first coat has hardened. Remember never to wait more than 1 day before recoating any epoxy.

Step 4, mixing the cove material

After the primer gets tacky and before the primer gets tack free (not sticky to the touch) you will need to install your #720 cove mix. If your primer becomes hard before you start troweling up you cove you must prime again. Colored quartz has different coving batch formulations than other seamless flooring types. Be sure to consult www.epoxy.com/720.aspx, for more information about cove mixes.

Step 5, troweling up the cove

Using a margin trowel “rough in” the cove mix material onto the wall where the cove is going. Be careful not to lift the tape creating the top seal in the process. Smooth the cove to shape using a cove trowel.

After the cove starts to get slight stiff it is time to make a final pass at smoothing the cove with your coving trowel. Be sure not to wait too long or the tape will be difficult to impossible to remove. Be sure to keep your trowel clean so it doesn’t drag the epoxy cove material and make it rough again.

A few drops of a dish washing detergent (like Dawn) in warm water make a great way to clean your trowel and slick up the cove. Use a rag to clean the cove in the water. Remove the cove trowel from the water and remove the excess water. Then return to slicking down your cove.

Once the cove is smooth enough, remove the duct tape, carefully. Remove the tape at an angle pulling the bottom first so the excess coving material on the tape stays on the tape and does not fall onto the cove. If pieces do fall on the cove gently remove the pieces and gently smooth out the damage.

Use our margin trowel to smooth the top of the cove where you just removed the duct tape. Use the warm water and dishwashing detergent to keep your trowel clean and slick the top of your cove.

Clean the excess material off from the bottom edge of your cove, unless you have already done this earlier.

Step 6, sealing the cove

After the coving material has hardened overnight, inspect and lightly sand out any minor imperfections.

Apply appropriate sealers (listed below). When in doubt, contact Epoxy.com Technical Support. Apply coating/sealer over the cove by brush and/or squeegee. Be sure that you do brush out or squeegee out any runs. Keep going back and checking for runs until satisfied that the glaze (top coating / sealer) will not run.

  1. Quartz coves are sealed by applying Epoxy.com Product #15 – www.epoxy.com/15.aspx.
  2. Pigmented Epoxy Coatings, use the same material that you are using on the rest of the floor.
  3. Chip Flooring.
  4. Apply Epoxy.com Product #315 Top Coating by brush over the cove mix.
  5. Then broadcast the cove into the wet material. If you are careful you can push the chip up into the coating with your hand or a piece of cardboard or similar material.

Step 7, install your floor

Install your floor in accordance with manufacturer’s recommendations.

Seamless epoxy chip flooring with seamless cove

Seamless epoxy chip flooring with seamless cove

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