Protecting Sulfuric Acid Storage and Processing Areas with Epoxy.com Product #633

February 18, 2025

Sulfuric acid is one of the most aggressive and widely used industrial chemicals. It is vital to industries like chemical processing, battery manufacturing, metal treatment, and water treatment plants. However, sulfuric acid storage tanks, containment areas, and processing zones face constant threats from acid spills, splashes, and chemical vapors, which can rapidly corrode concrete and steel surfaces.

Facilities that handle sulfuric acid (H₂SO₄) require a high-performance chemical-resistant coating to prevent substrate deterioration, ensure environmental compliance, and protect worker safety.

This is where Epoxy.com Product #633 Novolac Epoxy Coating excels.

Why Sulfuric Acid is So Destructive

Sulfuric acid is extremely corrosive and reacts aggressively with:

• Concrete – Dissolving calcium hydroxide, weakening the slab.

• Steel – Accelerating rust and structural degradation.

• Grouts & Mortars – Leading to surface erosion and joint failures.

Even diluted sulfuric acid (e.g., battery acid) can cause permanent surface damage if not contained properly.

Epoxy.com Product #633: Built for Sulfuric Acid Protection

Epoxy.com Product #633 is a 100% solids Novolac epoxy coating engineered specifically for chemical containment areas exposed to strong acids like sulfuric acid. It forms an impermeable, highly chemical-resistant barrier, making it ideal for:

✔ Sulfuric Acid Storage Tanks & Secondary Containment

✔ Chemical Processing Floors

✔ Battery Charging Areas

✔ Drainage Systems Handling Acidic Waste

✔ Acid Leak Containment Trenches

Key Benefits of Epoxy.com Product #633

1. Superior Acid Resistance

Novolac epoxy chemistry offers outstanding resistance to concentrated sulfuric acid, including solutions up to 98% concentration.

This prevents surface erosion and chemical penetration, ensuring long-term protection even in constant exposure environments.

2. Long-Term Durability

• Protects Concrete & Steel from both splash exposure and chemical immersion.

• Abrasion-resistant surface holds up under forklift traffic, chemical drums, and industrial equipment.

• Prevents cracks and degradation often seen with standard epoxy coatings when exposed to acid attacks.

3. Seamless & Non-Porous Surface

Product #633 creates a seamless protective layer that seals the substrate.

This prevents acid infiltration into underlying concrete, which can lead to subsurface corrosion and costly structural repairs.

4. Easy Application Over Concrete and Steel

Product #633 can be applied to new or existing floors, including:

✔ Concrete containment areas

✔ Steel tank bases

✔ Repairing acid-damaged surfaces

Recommended System for Sulfuric Acid Environment

Step 1: Surface Preparation

• Concrete: Shot-blast or diamond grind to create a clean, rough surface.

• Steel: Sandblast to SSPC-SP10 near-white metal finish.

See more details

Step 2: Priming

Apply Epoxy.com Product #12 or Product #899 Epoxy Primer to seal the substrate and enhance adhesion.

Step 3: Application of Epoxy.com Product #633

• First Coat: Roll or squeegee at 160-200 sq. ft. per gallon.

• Second Coat: Repeat application to build chemical-resistant thickness (total thickness: 16-20 mils).

Optional: Broadcast Aggregate for Slip Resistance

For areas with heavy traffic or wet conditions, broadcast silica sand or aluminum oxide into the first coat for enhanced traction.

Real-World Applications

Epoxy.com Product #633 is trusted in:

• Battery Manufacturing Plants – Protecting floors from battery acid leaks.

• Water Treatment Facilities – Shielding containment areas from sulfuric acid dosing systems.

• Metal Finishing Plants – Protecting work areas where acid baths are common.

Compliance & Safety

Product #633 is designed to meet regulatory requirements for chemical containment in:

• EPA Secondary Containment (40 CFR 264.175)

• USDA Accepted for Use in Food Plants

Proper containment with acid-resistant coatings also reduces liability risks and ensures compliance with hazardous materials regulations.

Protect Your Facility from Sulfuric Acid Damage

Don’t let sulfuric acid spills eat away at your facility’s infrastructure.

Epoxy.com Product #633 provides the chemical resistance you need to safeguard your operations and reduce costly repairs.

Epoxy.com Contact Information:

📞 Call: 321-206-1833 (orders)

📞 Technical Support: 352-533-2167

📧 Email: sales@epoxy.com

🌐 Visit: www.epoxy.com

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Posted by Norm Lambert

Epoxy.com Product #15: Versatile Epoxy Resin for Flooring Applications

January 15, 2025

Epoxy.com Product #15 is a high-quality, 100% solids epoxy resin system renowned for its versatility in various flooring applications. Its exceptional chemical resistance and durability make it suitable for use as a floor sealer, primer, and mortar.

Applications and Uses

        1.        Floor Sealer:

        •        Purpose: Provides a protective barrier against chemicals, stains, and wear, enhancing the longevity of concrete floors.

        •        Application: Apply a clear coat over porous materials to seal and protect the surface.

        2.        Floor Primer:

        •        Purpose: Acts as a bonding agent between the substrate and subsequent epoxy coatings, ensuring adhesion, uniformity and reducing topcoat bubbles.

        •        Application: Use as a chemical-resistant primer before applying topcoats or additional flooring systems.

        3.        Mortar:

        •        Purpose: When combined with aggregates, it creates a robust mortar suitable for repairing potholes or creating seamless flooring coves.

        •        Application: Mix with silica sand to form a durable mortar for concrete repairs or as a base coving material.

Application Guidelines

        1.        Surface Preparation:

        •        Ensure the substrate is clean, dry, and free from contaminants such as oil, grease, or dust.

        •        Mechanically prepare the surface to achieve a profile suitable for epoxy adhesion.

        2.        Mixing:

        •        Combine Part A (resin) and Part B (hardener) in the recommended ratio.

        •        Mix thoroughly until a uniform consistency is achieved, avoiding the introduction of air bubbles.

        3.        Application:

        •        As a Sealer: Apply with a roller or squeegee, ensuring even coverage.

        •        As a Primer: Apply a thin coat and allow it to become tacky before applying subsequent layers.

        •        As a Mortar: After mixing with aggregates, trowel the mixture onto the prepared surface, compacting it to ensure proper bonding.

        4.        Curing:

        •        Allow the applied epoxy to cure as per the manufacturer’s recommendations, considering ambient temperature and humidity.

        •        Protect the area from traffic and moisture during the curing process to ensure optimal results.

Advantages of Epoxy.com Product #15

        •        Chemical Resistance: Exhibits excellent resistance to strong acids, alkalis, and most industrial chemicals and solvents, making it suitable for harsh environments.

        •        Durability: Quartz floors are incredibly durable, making them suitable for high-traffic areas and heavy-duty use.

        •        Versatility: Can be applied as a thin coating or as a thick aggregate-filled system, accommodating various application needs.

        •        UV Stability: Slower than other clear epoxies to oxidize in direct sunlight and indoor UV light, reducing yellowing and maintaining appearance over time.

        •        Non-Shrink: Maintains volume during curing, ensuring dimensional stability and adherence to the substrate.

        •        Low Viscosity: Exhibits excellent wetting properties, allowing for deep penetration into substrates and effective bonding.

Epoxy.com Product #15 is a reliable and versatile solution for various flooring applications, offering superior performance and longevity. Its adaptability as a sealer, primer, quartz flooring system, or mortar making it an excellent choice for both industrial and residential projects.

For more detailed information Contact Us Today:

Call: 321-206-1833 (orders)

352-533-2167 (technical support)

Email: sales@epoxy.com

Visit: www.epoxy.com       

Leave a Comment » | adhesive, bonding, Bonding systems, Chemical Resistance, Chemical Resistant Epoxy, Chemical Resistant Paint, Concrete Repair, Epoxy, Garage Flooring, glue, Installation, repairing concrete with Epoxy, Seamless Epoxy Flooring Systems, Surface Preparation | Tagged: , , , , , , , , , , , , , , , , , , , , , , , | Permalink
Posted by Norm Lambert

Cold Cure Epoxy – The Ultimate Solution for Low-Temperature Applications

January 13, 2025

When temperatures drop, traditional epoxy coatings often struggle to cure effectively, delaying projects and increasing costs. That’s where Cold Cure Epoxy steps in as the perfect solution. Designed specifically to perform in low-temperature environments, Cold Cure Epoxy ensures reliable results even in challenging conditions.

In this blog, we’ll explore the benefits of Cold Cure Epoxy and provide step-by-step instructions for its installation.

What is Cold Cure Epoxy?

Cold Cure Epoxy is a specially formulated epoxy coating designed to cure in temperatures as low as 35°F (1.6°C). It provides the same durability, adhesion, and chemical resistance as standard epoxy coatings, making it an excellent choice for projects in colder environments.

Key Features of Cold Cure Epoxy

        1.        Low-Temperature Curing: Ideal for winter applications or unheated spaces.

        2.        Strong Adhesion: Bonds securely to concrete, wood, and other surfaces.

        3.        Chemical and Abrasion Resistance: Ensures durability even in industrial settings.

        4.        Versatility: Suitable for floors, walls, and other surfaces requiring a protective coating.

Applications for Cold Cure Epoxy

        •        Garage Floors: A reliable solution for homeowners in colder regions.

        •        Industrial Facilities: Ideal for unheated warehouses or production areas.

        •        Outdoor Surfaces: Works well on patios, walkways, and loading docks.

        •        Cold Storage Rooms: Perfect for freezers or cold storage facilities.

Step-by-Step Installation Instructions for Cold Cure Epoxy

Materials Needed

        •        Cold Cure Epoxy Resin and Hardener (e.g., Epoxy.com Cold Cure #XXX)

        •        Mixing tools (drill with paddle mixer or stir stick)

        •        Rollers or brushes

        •        Surface preparation tools (grinder, vacuum, or broom)

        •        Protective gear (gloves, goggles, and mask)

Step 1: Surface Preparation

        1.        Clean the Surface: Remove all dirt, oil, grease, and debris. Use a degreaser if necessary.

        2.        Repair Cracks and Holes: Patch any damage with an epoxy filler to create a smooth surface.

        3.         Mechanically grind  or shot blast the surface to roughen surface texture  and remove weak and surface contamination for optimal adhesion.

        4.        Dry Thoroughly: Ensure the surface is dry before application, as moisture can interfere with bonding.

Step 2: Mix the Epoxy

        1.        Measure Components: Accurately measure the resin and hardener as per the manufacturer’s instructions.

        2.        Mix Thoroughly: Blend the components using a drill with a properly sized paddle mixer  for 3 minutes. Ensure the mixture is uniform and free of streaks.

        3.        Avoid Over mixing: Do not introduce air bubbles into the mixture.

Step 3: Apply the Epoxy

        1.        Apply the Primer (Optional): If specified, use a primer layer for better adhesion. Allow it to cure as instructed.

        2.        First Coat:: Apply  epoxy onto the surface and spread it evenly using a roller or brush.

        3.        Allow Initial Cure: Follow the manufacturer’s recommended curing time before applying the second coat.

Step 4: Apply the Second Coat

        1.        Repeat Application: Spread the second coat evenly to achieve the desired thickness and finish.

        2.        Add Non-Slip Aggregate (Optional): Add synthetic  anti-skid to the coatings above or  sprinkle a non-slip additive on the surface if required.

Step 5: Allow Final Curing

        1.        Cure Time: Cold Cure Epoxy will typically cure within 24–48 hours, even at low temperatures.

        2.        Inspect and Clean: Once cured, inspect the surface for consistency and clean up any excess material.

Pro Tips for a Successful Installation

        •        Work in Small Batches: Cold temperatures can slow the curing process, so mix only what you can use within the pot life.

        •        Maintain Temperature: Ensure the ambient temperature stays consistent during the curing process.

        •        Use Proper Ventilation: Work in a well-ventilated area to avoid inhaling fumes.

Why Choose Epoxy.com for Cold Cure Epoxy?

At Epoxy.com, we pride ourselves on offering high-performance epoxy solutions that meet the demands of any environment. Our Cold Cure Epoxy products are rigorously tested to ensure they deliver exceptional results, no matter the temperature.

Get Started with Cold Cure Epoxy Today!

Ready to tackle your next low-temperature project with confidence? Browse our selection of Cold Cure Epoxy products and contact our team for expert guidance. Whether it’s a residential, commercial, or industrial application, we have the perfect solution for you.

Contact Us Today:

Call: 321-206-1833 (orders)

352-533-2167 (technical support)

Email: sales@epoxy.com

Visit: www.epoxy.com

With Cold Cure Epoxy from Epoxy.com, cold weather is no longer a barrier to achieving durable, long-lasting coatings.

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Posted by Norm Lambert

Epoxy.com and Its Wide Range of Products

September 23, 2024

Introduction

Epoxy.com is a leading manufacturer supplier of high-performance epoxy and related products, serving a diverse range of industries worldwide. Known for its commitment to quality, innovation, and customer satisfaction, Epoxy.com offers an extensive product portfolio designed to meet the needs of various applications, including industrial, commercial, and residential sectors.

Company Overview

History and Mission

Founded with a mission to provide superior epoxy solutions, Epoxy.com has established itself as a trusted name in the industry. The company focuses on continuous improvement, research, and development to deliver products that meet the highest standards of performance and reliability.

Product Range

Epoxy.com offers a comprehensive array of products categorized into several key areas including but not limited to:

Epoxy Flooring

Epoxy Coatings

Epoxy Adhesives and Sealants

Marine and Waterproofing Systems – almost all our products can waterproof in one form or another.

Concrete Repair and Restoration

And many other Specialty Epoxy Systems

Innovation and Quality Control

Epoxy.com prides itself on innovation and rigorous quality control. The company’s research and development team continuously work on improving existing products and developing new solutions to meet emerging market needs. Every product undergoes stringent testing to ensure it meets the highest performance standards.

Customer Support and Services

Epoxy.com offers comprehensive customer support, including technical assistance, product selection guidance, and application instruction. The company’s dedicated team ensures that customers receive the right products and support for their specific projects.

Environmental Commitment

Epoxy.com is committed to environmental sustainability. The company formulates its products to be environmentally friendly, with low to no VOC content and minimal environmental impact. Epoxy.com also adheres to strict environmental regulations and promotes sustainable practices within its operations.

Conclusion

Epoxy.com stands out as a leader in the epoxy products industry, offering a wide range of high-quality solutions for diverse applications. From durable floor coatings to advanced adhesives and specialty systems, Epoxy.com provides products that deliver superior performance and reliability. With a strong focus on innovation, quality, and customer satisfaction, Epoxy.com continues to be a trusted partner for industrial, commercial, and residential projects.

Would you like to know more about Epoxy.com products and installation process or recommendations for specific applications? For help email me norm@epoxy.com or call me at 1-352-533-2167.

www.epoxy.com

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Posted by Norm Lambert

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