Installation

Epoxy.com and Its Wide Range of Products

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Introduction

Epoxy.com is a leading manufacturer supplier of high-performance epoxy and related products, serving a diverse range of industries worldwide. Known for its commitment to quality, innovation, and customer satisfaction, Epoxy.com offers an extensive product portfolio designed to meet the needs of various applications, including industrial, commercial, and residential sectors.

Company Overview

History and Mission

Founded with a mission to provide superior epoxy solutions, Epoxy.com has established itself as a trusted name in the industry. The company focuses on continuous improvement, research, and development to deliver products that meet the highest standards of performance and reliability.

Product Range

Epoxy.com offers a comprehensive array of products categorized into several key areas including but not limited to:

Epoxy Flooring

Epoxy Coatings

Epoxy Adhesives and Sealants

Marine and Waterproofing Systems – almost all our products can waterproof in one form or another.

Concrete Repair and Restoration

And many other Specialty Epoxy Systems

Innovation and Quality Control

Epoxy.com prides itself on innovation and rigorous quality control. The company’s research and development team continuously work on improving existing products and developing new solutions to meet emerging market needs. Every product undergoes stringent testing to ensure it meets the highest performance standards.

Customer Support and Services

Epoxy.com offers comprehensive customer support, including technical assistance, product selection guidance, and application instruction. The company’s dedicated team ensures that customers receive the right products and support for their specific projects.

Environmental Commitment

Epoxy.com is committed to environmental sustainability. The company formulates its products to be environmentally friendly, with low to no VOC content and minimal environmental impact. Epoxy.com also adheres to strict environmental regulations and promotes sustainable practices within its operations.

Conclusion

Epoxy.com stands out as a leader in the epoxy products industry, offering a wide range of high-quality solutions for diverse applications. From durable floor coatings to advanced adhesives and specialty systems, Epoxy.com provides products that deliver superior performance and reliability. With a strong focus on innovation, quality, and customer satisfaction, Epoxy.com continues to be a trusted partner for industrial, commercial, and residential projects.

Would you like to know more about Epoxy.com products and installation process or recommendations for specific applications? For help email me norm@epoxy.com or call me at 1-352-533-2167.

www.epoxy.com

Make Spaces Easy to Disinfect.

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Picture of seamless chip flooring.
A Vermont Interstate Rest Area – Picture taken over 15 years after it was installed. Simple to disinfect. Wash with bleach and water as directed by CDC and you are done.

Scores of customer have taken full advantage of our systems to make spaces very easy to disinfect. Some of them have used our seamless systems on their floors, walls and ceilings. These seamless systems have no place for a virus or bacterial to hide. They are using enhanced disinfecting, and doing so without harming our material.

We can show you how to do this to your facility. Here are some of the kinds of places that this has been done. At minimum most do floors and cove.

  • Athletic Facilities
  • Food Manufacturing Facilities
  • Grocery Stores
  • Hospitals
  • Kennels
  • Laboratories
  • Nursing Homes
  • Pharmaceutical Facilities
  • Research Facilities
  • Restaurants
  • Schools
  • Stores
  • Veterinary Facilities

Contact Norm Lambert at Epoxy.com Technical Support for more information 1-352-533-2167, norm@epoxy.com

Epoxy Coating on Food Wagon walls and ceilings.
Walls and Ceilings of a Food Wagon. Installation on walls floors and ceiling makes it easy to completely disinfect.

Mitigation of Concrete Slab Chemical Vapors

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How do I stop chemicals gas vapors from contaminated soils passing though a concrete slab? This is a question I get frequently from owners and environmental mitigation experts.

Background

Chemical contamination vapors tend to pass though a concrete slab and get into the air above. Stopping the migration of the gas through a slab is frequently a requirement of repurposing a space.

The following steps can be used to mitigate chemical vapors into your space above it. Without the right tools these vapors in the air from contamination under that slab can be quite pervasive.

Each job needs to be evaluated on an individual bases. The tools below make the solution less evasive.

Cracks through the Concrete Slab

The most direct way for soil contamination gasses to get in is through cracks. Cracks are the path of least resistance, so most of your vapors come through cracks in the floor. That is a very easy fix Product #684LV – Methyl Methacrylate Crack Healer and Sealer.

The #684LV has about the viscosity (thickness) of diesel fuel. That makes it easy to gravity feed into small cracks small porous areas of the concrete. It welds the cracks back together with a bond strength that is greater than the tensile strength of the concrete. In other words structurally you have the monolithic structure that the concrete was intended to be.

Expansion Joints

Expansion joints are the also a very direct route for vapors to come in. To seal these joints use Product #632 – Chemical Resistant Joint Filler. This is a highly chemical resistant joint filler. It will not only keep the vapors out. If there is going to be a chemical exposure to the surface there will it will stop the chemicals from attacking your concrete and further contaminating the soils below it.

Sealing the Surface of the Concrete Slab.

The next step is to prime the concrete with Product #12 Chemical Resistant Primer / Sealer.

This is where there is a couple of ways to go. You can apply an additional coat or coats of the #12 or go on to Coating the Concrete Slab below. Our optional translucent Synthetic Anti-Skid Fine may be added to the #12 if it is used in additional coats as a clear sealer.

The Product #12 Primer Sealer can also be mixed with silica sand and used as a patching material for potholes and otherwise damaged concrete if required.

Coating the Concrete Slap 

In many cases you will want to install a coating over the concrete slab.  There are a number of options for doing this but here are a few of the most common ones.  The biggest difference between these coatings is the chemical resistance. Please See Chemical Resistance Chart for a comparison of chemical resistance of the products below. All of these products are 100% solid, zero voc.  All of the coatings in this section are highly durable and resist the abrasion of traffic. 

UV Resistant Top-Coating

For jobs that will see direct sunlight.  It may be desirable to add an ultra violet (UV) Resistant top coating for the systems above.  

Epoxy Mortar Installation

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Epoxy.com Mortar Systems can be used to make permanent repairs that no other kind of product can make. The purpose of this blog is to give you an overview of what you can use and how to use it.

  1. Product Selection –  The following are a list of Epoxy.com Products that make excellent epoxy mortars  All the products listed below are zero (0) VOC, so it meets even the strictest low VOC requirements, and meets Indoor Environmental Quality/Air Quality (LEED IEQ 4.2 Indoor Emitting Materials Credit). See the individual product component technical data sheets and MSDS for further information.
  2. INSTALLATION:
    • First and foremost is good surface preparation.  Good surface preparation is necessary for most if not all patches to have long term success: www.epoxy.com/surfaceprep.aspx.
    • Prime the bottom of the whole with some of the neat mortar resin. Neat mortar resin is the liquid (A&B) mixed at the proper mix ratio and stirring in a way to insure a completely mixed product.  This will typically take about 3 minutes.
    • Mix some of the neat epoxy into the Epoxy.com Mortar Blend Aggregate #82 or other appropriate dry clean silica sand gradation.
    • The amount of sand aggregate depends on the aggregate used. 
      • Typically, the Epoxy.com Product #82 Mortar aggregate can be added at a rate of 18 to 27 lbs. of #82 per 1.5 Qt of mixed resin (1Quart of A to ½ Quart of B).
      • You will need to recalculate the sand above when using a different sized batch. This is doubly true if using one of or 4:1 mix ratio material.
      • Shallow patches tend to be a smaller amount of sand filler.
      • Deeper patches tend to be on the higher side.
      • If you get a lot of resin to the surface your mix is too wet.  If your mixture after it hardens is porous, or weak then you have added too much aggregate.
      • For a better finish in very deep pours do it in 2 lifts. 
        • Fill all but the last ¼ inch plus or minus with your dryer mix. Allow to cure hard (typically overnight).Fill with a wetter mix on top of that after the first one has cured.
        • To ensure proper adhesion between layers never wait more than 24 hours between layers.
      • It is always better to have your patch slightly higher rather than to low.  If you are slightly high you can grind the patch back to level. If to low you will need to fill again. 
    • For very shallow fills (1/32 or so) where the sand particles are to large you can use any of the following:

As always, when in doubt contact me at Epoxy.com Technical Support with your questions.

norm@epoxy.com
1-352-533-2167