Epoxy,com Products for Industrial Floors

April 3, 2025

Industrial floors face some of the toughest conditions—heavy machinery, constant foot traffic, chemical spills, and extreme temperatures. Without the right protection, these floors can deteriorate quickly, leading to costly repairs, safety hazards, and operational downtime. That’s why Epoxy.com’s industrial-grade epoxy coatings are the ultimate solution. In this guide, we’ll cover everything you need to know about choosing and applying epoxy coatings for industrial floors.

Why Choose Epoxy.com Coatings for Industrial Floors?

Epoxy.com coatings are specifically designed to withstand the challenges of industrial environments. Here’s why they’re the preferred choice:

        1.        Unmatched Durability

        •        Epoxy forms a hard, protective layer that resists damage from heavy machinery, forklifts, and pallet jacks.

        •        Prevents cracking, chipping, and abrasion, ensuring long-lasting performance.

        2.        Chemical Resistance

        •        Protects floors from oil spills, cleaning agents, and industrial chemicals.

        •        Ideal for manufacturing facilities, labs, and food processing plants.

        3.        Improved Safety

        •        Available with anti-slip finishes to reduce accidents in areas prone to spills.

        •        Bright, high-gloss finishes enhance visibility in large spaces.

        4.        Seamless and Hygienic

        •        Creates a smooth, seamless surface that’s easy to clean and maintain.

        •        Prevents dirt, dust, and bacteria from accumulating in cracks or seams.

        5.        Cost-Effective

        •        Reduces long-term maintenance costs by protecting the floor from wear and tear.

        •        Minimizes downtime for repairs and replacements.

Applications for Industrial Epoxy Coatings

Epoxy.com’s coatings are versatile and can be used across a wide range of industries, including:

        •        Manufacturing Facilities: Protect floors from constant machinery use and heavy loads.

        •        Warehouses: Provide a durable surface that can handle forklifts, pallets, and high foot traffic.

        •        Food and Beverage Plants: Create a seamless, hygienic surface that meets strict safety and cleanliness standards.

        •        Laboratories: Resist chemical spills while maintaining a clean, sterile environment.

        •        Automotive Shops: Withstand oil, grease, and other fluids while enhancing the workspace’s aesthetic.

How to Apply Epoxy.com Coatings on Industrial Floors

Follow these steps to ensure a successful application:

Step 1: Prepare the Surface

Preparation is critical for achieving a strong bond:

        •        Clean the floor: Remove dirt, grease, and previous coatings using a degreaser or industrial cleaner.

        •        Repair damage: Fill in any cracks, holes, or uneven areas with a epoxy.com patching compound.

        •        Etch or grind the surface: Use a floor grinder or etching solution to create a rough texture for the epoxy to adhere to.

Step 2: Apply a Primer

        •        Use an appropriate Epoxy.com primer to enhance adhesion and provide a smooth base for the epoxy coating.

        •        Allow the primer to dry completely before proceeding.

Step 3: Mix and Apply the Epoxy

        1.        Mix the components: Combine the resin and hardener in the recommended ratio and mix thoroughly.

        2.        Apply the coating:

        •        Use a roller or squeegee to spread the epoxy evenly across the floor.

        •        Work in sections to ensure consistent coverage.

        3.        Optional: Add anti-slip additives or decorative flakes for added safety and style.

Step 4: Allow for Curing

        •        Let the epoxy cure for at least 24–48 hours before light use and 72 hours for heavy equipment.

        •        Ensure the environment is dust-free during the curing process to maintain a smooth finish.

Pro Tips for Industrial Epoxy Applications

        •        Temperature Control: Apply epoxy when temperatures are between 60°F and 85°F for optimal curing.

        •        Plan for Downtime: Allocate enough time for preparation, application, and curing to avoid disrupting operations.

        •        Use the Right Tools: High-quality rollers, squeegees, and mixing tools ensure an even, professional finish.

Why Choose Epoxy.com for Industrial Floors?

Epoxy.com offers high-performance coatings tailored to the unique demands of industrial spaces. Here’s why businesses trust us:

        •        Durable Solutions: Designed to handle heavy machinery, chemicals, and constant use.

        •        Customizable Options: Choose from a variety of colors, finishes, and safety features.

        •        Easy Application: Our products come with detailed instructions for both DIY and professional applications.

        •        Proven Results: Trusted by industries nationwide for reliability and long-lasting performance.

Upgrade Your Industrial Floors Today

With Epoxy.com’s industrial-grade coatings, you can protect your floors from damage, enhance safety, and improve the look of your workspace. Whether you’re outfitting a new facility or upgrading an existing floor, our epoxy products are built to exceed your expectations.

Ready to protect your industrial floors?

For more detailed information Contact Us Today.

Call:

321-206-1833 (orders)

352-533-2167 (technical support)

Email: sales@epoxy.com

Visit: www.epoxy.com

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Posted by Norm Lambert

Machine Shop Floors – Durable, Easy-to-Clean, and Anti-Skid Solutions

January 30, 2025

customer recently asked:

“I have a machine shop floor that has been exposed to oil for years. I need an anti-skid surface that’s easy to clean, resistant to cutting oils and antifreeze, and environmentally friendly.”

We’ve tackled this exact challenge many times, and the process is similar to what we do for mechanic shop floors. Follow these steps to achieve a long-lasting, high-performance epoxy coating:

Step 1: Surface Preparation

Proper preparation is crucial for a successful epoxy application. Follow the guidelines here: Surface Prep Guide.

Step 2: Apply Oil Stop Primer

  • Mix and apply Epoxy.com Product #201 (Product Info) to all oil-saturated or potentially contaminated areas.
  • Coverage: 200-300 sq. ft. per gallon.
  • Allow it to harden, then check the bond (see “Checking the Bond” below).
  • If any areas show poor adhesion, repeat surface prep and reapply. Otherwise, move to Step 3 within 24 hours.

Step 3: Apply Base Coat

  • Mix and apply Epoxy.com Product #899 (Product Info) at 250-300 sq. ft. per gallon.
  • Allow it to cure hard before proceeding (within 24 hours).

Step 4: Apply First Coat of Epoxy with Optional Anti-Skid Additive

  • Mix and apply Epoxy.com Product #2 (Product Info) at 160-200 sq. ft. per gallon using a brush or roller.
  • For added slip resistance, mix in Epoxy.com Anti-Skid Aggregate (Anti-Skid Info) at 12-16 oz. per gallon of epoxy before application.
  • Allow to cure hard before proceeding (within 24 hours).

Step 5: Apply Second Coat of Epoxy with Optional Anti-Skid Additive

  • Repeat the application of Epoxy.com Product #2 at 160-200 sq. ft. per gallon for the final protective layer.
  • Again, mix in the Anti-Skid Additive (if using) at 12-16 oz. per gallon before applying.
  • Cure time:
    • Light traffic – 24 hours at 70°F.
    • Heavy use – 48 hours.

Checking the Bond

Ensuring proper adhesion is key. Here’s a simple test:

  • Use the corner of a putty knife or screwdriver to try and lift the epoxy from the concrete.
  • If the coating peels off cleanly without pulling concrete, the bond is weak and requires additional surface prep.
  • If concrete comes off with the coating, you have a solid bond, and the application is successful.

By following these steps, you’ll achieve a durable, chemical-resistant, and slip-resistant epoxy floor that can withstand the demands of a machine shop environment.

Need help selecting the right products? Contact us today!

Call:

321-206-1833 (orders)

352-533-2167 (technical support)

Email: sales@epoxy.com

Visit: www.epoxy.com

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Posted by Norm Lambert

Cold Cure Epoxy – The Ultimate Solution for Low-Temperature Applications

January 13, 2025

When temperatures drop, traditional epoxy coatings often struggle to cure effectively, delaying projects and increasing costs. That’s where Cold Cure Epoxy steps in as the perfect solution. Designed specifically to perform in low-temperature environments, Cold Cure Epoxy ensures reliable results even in challenging conditions.

In this blog, we’ll explore the benefits of Cold Cure Epoxy and provide step-by-step instructions for its installation.

What is Cold Cure Epoxy?

Cold Cure Epoxy is a specially formulated epoxy coating designed to cure in temperatures as low as 35°F (1.6°C). It provides the same durability, adhesion, and chemical resistance as standard epoxy coatings, making it an excellent choice for projects in colder environments.

Key Features of Cold Cure Epoxy

        1.        Low-Temperature Curing: Ideal for winter applications or unheated spaces.

        2.        Strong Adhesion: Bonds securely to concrete, wood, and other surfaces.

        3.        Chemical and Abrasion Resistance: Ensures durability even in industrial settings.

        4.        Versatility: Suitable for floors, walls, and other surfaces requiring a protective coating.

Applications for Cold Cure Epoxy

        •        Garage Floors: A reliable solution for homeowners in colder regions.

        •        Industrial Facilities: Ideal for unheated warehouses or production areas.

        •        Outdoor Surfaces: Works well on patios, walkways, and loading docks.

        •        Cold Storage Rooms: Perfect for freezers or cold storage facilities.

Step-by-Step Installation Instructions for Cold Cure Epoxy

Materials Needed

        •        Cold Cure Epoxy Resin and Hardener (e.g., Epoxy.com Cold Cure #XXX)

        •        Mixing tools (drill with paddle mixer or stir stick)

        •        Rollers or brushes

        •        Surface preparation tools (grinder, vacuum, or broom)

        •        Protective gear (gloves, goggles, and mask)

Step 1: Surface Preparation

        1.        Clean the Surface: Remove all dirt, oil, grease, and debris. Use a degreaser if necessary.

        2.        Repair Cracks and Holes: Patch any damage with an epoxy filler to create a smooth surface.

        3.         Mechanically grind  or shot blast the surface to roughen surface texture  and remove weak and surface contamination for optimal adhesion.

        4.        Dry Thoroughly: Ensure the surface is dry before application, as moisture can interfere with bonding.

Step 2: Mix the Epoxy

        1.        Measure Components: Accurately measure the resin and hardener as per the manufacturer’s instructions.

        2.        Mix Thoroughly: Blend the components using a drill with a properly sized paddle mixer  for 3 minutes. Ensure the mixture is uniform and free of streaks.

        3.        Avoid Over mixing: Do not introduce air bubbles into the mixture.

Step 3: Apply the Epoxy

        1.        Apply the Primer (Optional): If specified, use a primer layer for better adhesion. Allow it to cure as instructed.

        2.        First Coat:: Apply  epoxy onto the surface and spread it evenly using a roller or brush.

        3.        Allow Initial Cure: Follow the manufacturer’s recommended curing time before applying the second coat.

Step 4: Apply the Second Coat

        1.        Repeat Application: Spread the second coat evenly to achieve the desired thickness and finish.

        2.        Add Non-Slip Aggregate (Optional): Add synthetic  anti-skid to the coatings above or  sprinkle a non-slip additive on the surface if required.

Step 5: Allow Final Curing

        1.        Cure Time: Cold Cure Epoxy will typically cure within 24–48 hours, even at low temperatures.

        2.        Inspect and Clean: Once cured, inspect the surface for consistency and clean up any excess material.

Pro Tips for a Successful Installation

        •        Work in Small Batches: Cold temperatures can slow the curing process, so mix only what you can use within the pot life.

        •        Maintain Temperature: Ensure the ambient temperature stays consistent during the curing process.

        •        Use Proper Ventilation: Work in a well-ventilated area to avoid inhaling fumes.

Why Choose Epoxy.com for Cold Cure Epoxy?

At Epoxy.com, we pride ourselves on offering high-performance epoxy solutions that meet the demands of any environment. Our Cold Cure Epoxy products are rigorously tested to ensure they deliver exceptional results, no matter the temperature.

Get Started with Cold Cure Epoxy Today!

Ready to tackle your next low-temperature project with confidence? Browse our selection of Cold Cure Epoxy products and contact our team for expert guidance. Whether it’s a residential, commercial, or industrial application, we have the perfect solution for you.

Contact Us Today:

Call: 321-206-1833 (orders)

352-533-2167 (technical support)

Email: sales@epoxy.com

Visit: www.epoxy.com

With Cold Cure Epoxy from Epoxy.com, cold weather is no longer a barrier to achieving durable, long-lasting coatings.

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Posted by Norm Lambert

Cold Temperature Epoxy

November 18, 2016

Installing Epoxy in Coolers and Cold Temperature

Extend Epoxy Installation Season into Winter

I have spoken on this subject here before but this time of year I get a lot of calls and emails about installing epoxy in cold temperatures. Our company started out as an installation company in Vermont. Summers are very short and winters are very long in Vermont. To stay a viable company, we had to figure ways of working through the winter.

Tenting and heating areas during the winter is time consuming and expensive. The solution is found in resin products that will set in low temperatures. The most durable and cost effective options of installation at cold temperatures is Epoxy and Methyl Methacrylate.

Cold Temperature Cure Resins can also be used as a super-fast setting Resinous Mortar or Coating at normal temperatures. Our Cold Temperature Cure Resins used at normal temperature give you quick turnaround time for small jobs, or larger jobs that require a short turn-around time.

Cold Temperatures Epoxies

Cold Temperature Cure Epoxy Resins allow installation to be done at low temperatures as low as 35°F., (although it sets a lot faster at 40°F) expanding your epoxy coating and epoxy flooring installation season. Epoxy.com Cold Temperature Cure Epoxy Resins can also be used in cold storage areas like food processing areas, where the temperature cannot be raised higher than 35° F or so. Normal cured epoxy typically requires 50°F or more.

Depending on how you mix the aggregate into the products below, they can be used as a mortar for overlays, or a grout for sealing between other hardened construction materials.

Commonly Used Cold Temperature epoxies

Product #1 Cold Temperature Cure Epoxy Coating is 100% solids and specially formulated coatings for cold temperature applications. Cold Temperature Epoxy Coating #1 is able to cure at temperatures as low as 35°F. It is has Zero (0) VOCs. Since it has no VOCs, it has no solvent so it meets the strictest possible standard for a low VOC coating. It is often used in coolers and food preparation areas that require constant low temperatures. Product #1 Cold Temperature Cure Epoxy Coating is also frequently used in room temperature applications to meet super-fast cure, limited shutdown needs.

Product #10 Cold Temperature Curing Epoxy Mortar Resin – This product has a low modulus of elasticity (flexibility) and is Low Viscosity. The low viscosity allows heavy loading of the right fillers. The heavy filler loading helps not only to save money, but helps to maintain better thermal coefficient with respect to concrete and steel. The low modulus of elasticity prevents it from being brittle making it less vulnerable to thermal coefficient differences. It also gives it better impact resistance.

You can find more information on cold temperature cured epoxy at: http://www.epoxy.com/EpoxyColdCured.aspx.

Please send me your questions to me by email to norm@epoxy.com

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Posted by Norm Lambert

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