epoxy installation

Epoxy.com Product #15: Versatile Epoxy Resin for Flooring Applications

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Epoxy.com Product #15 is a high-quality, 100% solids epoxy resin system renowned for its versatility in various flooring applications. Its exceptional chemical resistance and durability make it suitable for use as a floor sealer, primer, and mortar.

Applications and Uses

        1.        Floor Sealer:

        •        Purpose: Provides a protective barrier against chemicals, stains, and wear, enhancing the longevity of concrete floors.

        •        Application: Apply a clear coat over porous materials to seal and protect the surface.

        2.        Floor Primer:

        •        Purpose: Acts as a bonding agent between the substrate and subsequent epoxy coatings, ensuring adhesion, uniformity and reducing topcoat bubbles.

        •        Application: Use as a chemical-resistant primer before applying topcoats or additional flooring systems.

        3.        Mortar:

        •        Purpose: When combined with aggregates, it creates a robust mortar suitable for repairing potholes or creating seamless flooring coves.

        •        Application: Mix with silica sand to form a durable mortar for concrete repairs or as a base coving material.

Application Guidelines

        1.        Surface Preparation:

        •        Ensure the substrate is clean, dry, and free from contaminants such as oil, grease, or dust.

        •        Mechanically prepare the surface to achieve a profile suitable for epoxy adhesion.

        2.        Mixing:

        •        Combine Part A (resin) and Part B (hardener) in the recommended ratio.

        •        Mix thoroughly until a uniform consistency is achieved, avoiding the introduction of air bubbles.

        3.        Application:

        •        As a Sealer: Apply with a roller or squeegee, ensuring even coverage.

        •        As a Primer: Apply a thin coat and allow it to become tacky before applying subsequent layers.

        •        As a Mortar: After mixing with aggregates, trowel the mixture onto the prepared surface, compacting it to ensure proper bonding.

        4.        Curing:

        •        Allow the applied epoxy to cure as per the manufacturer’s recommendations, considering ambient temperature and humidity.

        •        Protect the area from traffic and moisture during the curing process to ensure optimal results.

Advantages of Epoxy.com Product #15

        •        Chemical Resistance: Exhibits excellent resistance to strong acids, alkalis, and most industrial chemicals and solvents, making it suitable for harsh environments.

        •        Durability: Quartz floors are incredibly durable, making them suitable for high-traffic areas and heavy-duty use.

        •        Versatility: Can be applied as a thin coating or as a thick aggregate-filled system, accommodating various application needs.

        •        UV Stability: Slower than other clear epoxies to oxidize in direct sunlight and indoor UV light, reducing yellowing and maintaining appearance over time.

        •        Non-Shrink: Maintains volume during curing, ensuring dimensional stability and adherence to the substrate.

        •        Low Viscosity: Exhibits excellent wetting properties, allowing for deep penetration into substrates and effective bonding.

Epoxy.com Product #15 is a reliable and versatile solution for various flooring applications, offering superior performance and longevity. Its adaptability as a sealer, primer, quartz flooring system, or mortar making it an excellent choice for both industrial and residential projects.

For more detailed information Contact Us Today:

Call: 321-206-1833 (orders)

352-533-2167 (technical support)

Email: sales@epoxy.com

Visit: www.epoxy.com       

Cold Cure Epoxy – The Ultimate Solution for Low-Temperature Applications

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When temperatures drop, traditional epoxy coatings often struggle to cure effectively, delaying projects and increasing costs. That’s where Cold Cure Epoxy steps in as the perfect solution. Designed specifically to perform in low-temperature environments, Cold Cure Epoxy ensures reliable results even in challenging conditions.

In this blog, we’ll explore the benefits of Cold Cure Epoxy and provide step-by-step instructions for its installation.

What is Cold Cure Epoxy?

Cold Cure Epoxy is a specially formulated epoxy coating designed to cure in temperatures as low as 35°F (1.6°C). It provides the same durability, adhesion, and chemical resistance as standard epoxy coatings, making it an excellent choice for projects in colder environments.

Key Features of Cold Cure Epoxy

        1.        Low-Temperature Curing: Ideal for winter applications or unheated spaces.

        2.        Strong Adhesion: Bonds securely to concrete, wood, and other surfaces.

        3.        Chemical and Abrasion Resistance: Ensures durability even in industrial settings.

        4.        Versatility: Suitable for floors, walls, and other surfaces requiring a protective coating.

Applications for Cold Cure Epoxy

        •        Garage Floors: A reliable solution for homeowners in colder regions.

        •        Industrial Facilities: Ideal for unheated warehouses or production areas.

        •        Outdoor Surfaces: Works well on patios, walkways, and loading docks.

        •        Cold Storage Rooms: Perfect for freezers or cold storage facilities.

Step-by-Step Installation Instructions for Cold Cure Epoxy

Materials Needed

        •        Cold Cure Epoxy Resin and Hardener (e.g., Epoxy.com Cold Cure #XXX)

        •        Mixing tools (drill with paddle mixer or stir stick)

        •        Rollers or brushes

        •        Surface preparation tools (grinder, vacuum, or broom)

        •        Protective gear (gloves, goggles, and mask)

Step 1: Surface Preparation

        1.        Clean the Surface: Remove all dirt, oil, grease, and debris. Use a degreaser if necessary.

        2.        Repair Cracks and Holes: Patch any damage with an epoxy filler to create a smooth surface.

        3.         Mechanically grind  or shot blast the surface to roughen surface texture  and remove weak and surface contamination for optimal adhesion.

        4.        Dry Thoroughly: Ensure the surface is dry before application, as moisture can interfere with bonding.

Step 2: Mix the Epoxy

        1.        Measure Components: Accurately measure the resin and hardener as per the manufacturer’s instructions.

        2.        Mix Thoroughly: Blend the components using a drill with a properly sized paddle mixer  for 3 minutes. Ensure the mixture is uniform and free of streaks.

        3.        Avoid Over mixing: Do not introduce air bubbles into the mixture.

Step 3: Apply the Epoxy

        1.        Apply the Primer (Optional): If specified, use a primer layer for better adhesion. Allow it to cure as instructed.

        2.        First Coat:: Apply  epoxy onto the surface and spread it evenly using a roller or brush.

        3.        Allow Initial Cure: Follow the manufacturer’s recommended curing time before applying the second coat.

Step 4: Apply the Second Coat

        1.        Repeat Application: Spread the second coat evenly to achieve the desired thickness and finish.

        2.        Add Non-Slip Aggregate (Optional): Add synthetic  anti-skid to the coatings above or  sprinkle a non-slip additive on the surface if required.

Step 5: Allow Final Curing

        1.        Cure Time: Cold Cure Epoxy will typically cure within 24–48 hours, even at low temperatures.

        2.        Inspect and Clean: Once cured, inspect the surface for consistency and clean up any excess material.

Pro Tips for a Successful Installation

        •        Work in Small Batches: Cold temperatures can slow the curing process, so mix only what you can use within the pot life.

        •        Maintain Temperature: Ensure the ambient temperature stays consistent during the curing process.

        •        Use Proper Ventilation: Work in a well-ventilated area to avoid inhaling fumes.

Why Choose Epoxy.com for Cold Cure Epoxy?

At Epoxy.com, we pride ourselves on offering high-performance epoxy solutions that meet the demands of any environment. Our Cold Cure Epoxy products are rigorously tested to ensure they deliver exceptional results, no matter the temperature.

Get Started with Cold Cure Epoxy Today!

Ready to tackle your next low-temperature project with confidence? Browse our selection of Cold Cure Epoxy products and contact our team for expert guidance. Whether it’s a residential, commercial, or industrial application, we have the perfect solution for you.

Contact Us Today:

Call: 321-206-1833 (orders)

352-533-2167 (technical support)

Email: sales@epoxy.com

Visit: www.epoxy.com

With Cold Cure Epoxy from Epoxy.com, cold weather is no longer a barrier to achieving durable, long-lasting coatings.

Patching Vinyl Ester Floors With Novolac

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A customer writes:

“We have a dairy processing and packaging facility that was built circa 1994.  At the time of construction we chose to install a flooring system which was vinyl ester based with fiberglass mat.  The floor has held up quite well in areas where it had a good bond.  The failures we have seen are in areas that covered either an expansion joint or control joint in the concrete.  In these areas the flooring has delaminated from the concrete.  Where possible we have made a clean cut through the flooring to an area where we had a good bond and left the concrete exposed.  Other failure areas are around floor drains.  We have made repairs with quick curing epoxies in the past but these don’t seem to bond well to the existing vinyl ester flooring. 

“Having a manufacturing facility with only one down day limits our ability to make substantive repairs.  During a search for low or no VOC  flooring systems I you folks.”

I have personally made many thousands of square feet of floor repairs that sounds exactly like the issues and conditions that you are describing.

Here is what I did to permanently resolve the issue, at least in the patched areas.

  1. Cut back the edges of the delaminated areas back to a point where the vinyl ester is well attached.
  2. Prep the concrete under the failed area and the edges of the old material – epoxy.com/surfaceprep.aspx.
  3. Prime with Epoxy.com Product #12 – epoxy.com/12.aspx
  4. Install a trowel coat of Epoxy.com Product #630 – epoxy.com/633.aspx and
    1. Epoxy Mortar Blend aggregate #82 Mortar Blend Aggregate
    2. Allow to cure hard to the touch and cool.
  5. Glaze with a neat coat of Epoxy.com Product #633 with optional Anti-skid – http://epoxy.com/non-skid-additive-polycarbonate-aggregate.aspx

Please email your additional questions to norm@epoxy.com or visit http://www.epoxy.com .

Water Cleanable Epoxy Tile Grout

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Question:

” Do you have a formula of epoxy that can be used as a water cleanable epoxy grout for tile installations? If so please provide me a product data sheet.”

Yes that is Epoxy.com Product #225 Water Cleanable Tile Grout and Adhesive

Epoxy.com’ Product #225

Water Cleanable Epoxy Grout and Adhesive With Filler

100% Solids Epoxy and Special Fillers – Water Cleanable – No Portland Cement Content

 

DESCRIPTION


Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive  is a user friendly, water cleanable, 100% solids epoxy grout and adhesive and Filler Powder . Used for grouting ceramic tile, brick pavers, and stone, Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive is supplied in pre-packaged kits containing resin, hardener, and mineral fillers that produce a dense, uniform seal. Typical applications for Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive require resistance to thermal shock, chemicals, and heavy traffic including meat packers, breweries, canneries, bottlers, CIP areas, and pharmaceutical formulators.

ADVANTAGES

  • User Friendly Packaging
  • Low Odor for use in Occupied Areas
  • Meets ANSI A-118.3 Specification for Chemical Resistant, Water Cleanable Epoxy Grout
  • Available with Cold-Room Hardener
  • Low Viscosity-good wetting properties
  • Versatile-for both Setting and Grouting all Types of Tile
  • USDA Approvable
  • Available in Floor Grade and in Wall Grade
  • Zero (0) VOC – No VOC content means it meets the strictest Low VOC requirements

SURFACE PREPARATION

Surface Preparation is the most critical portion of any successful resinous flooring system application. Work must be performed by trained or experienced contractors or maintenance personnel. Epoxy.com service department is pleased to answer any questions. Before grouting, clean joints and the tile surface with a damp sponge to remove dust, dirt, and other contaminants. Do not leave water standing in joints. Do not clean tiles with acid cleaners.

MIXING

Empty entire contents of  Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive Part A and Part B into a clean mixing pail. With a slow speed drill or margin trowel, mix until liquids are completely blended. Add at least ¾ of the  TILE GROUT FILLER (more for wide joints) and blend until uniform.

CONSIDERATIONS

Picture of #225 on a floor
  • Substrate must be free of dirt, waxes, curing agents, and other foreign materials
  • Protect from exposure to chemicals and harsh cleaners until fully cured.
  • Substrate temperature must be a minimum of 50°F-Contact Epoxy.com for Low Temperature Cure

INSTALLATION

Pour mixed Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive onto working area. Following standard epoxy and grouting techniques, apply to surface. Be sure all grouted joints are completely filled. Remove excess grout with grout float. Do not leave excess grout on face of tiles. For complete installation instructions, contact Epoxy.com Technical Service.

CLEAN UP

Picture of Counter Top Grouted with #225

Some tiles and pavers can be stained by color pigments in Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive. Try small area to determine results before grouting entire surface.

Clean skin with soap and water. Tools and equipment should be cleaned with xylene or lacquer thinner. Consult Material Safety Data for safety and health precautions.

Composition

Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive is a100% Solids Epoxy Adhesive and Grout Fillers

PERFORMANCE PROPERTIES

Tensile Strength ASTM C-307 2,000 to 2,500 psi
Compressive Strength ASTM C-579 15,000 psi
Flexural Strength ASTM C-580 3,800 to 4,100 psi
Water Absorption 24 hours 0.15%
Heat Resistance 160°F Continuous

230°F Intermittent
Bond Strength to Concrete ASTM C-321 350-400 psi

CURE/DRY TIME

Working Life 45 minutes
Initial Cure 6-7 hours @ 75°F
Full Set Time Overnight
Full Cure & Maximum Resistance 5-10 days

MAINTENANCE

After completing the application of Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive, the installer should provide the owner with maintenance instructions. If floors become slippery due to animal fats, oil, grease, or soap film, clean and rinse thoroughly. Epoxy.com Product #225 is easily cleaned with neutral soaps or detergent

COLOR SELECTION

Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive is available in custom colors, subject to laboratory approval, minimum quantity, lead time for production, and increased cost.

Color Chart HereClick the picture of color card below  for a larger version of this picture of the color chart.
Please note:  The picture to the right is a photographic reproduction of the color card for this product.  The photo reproduction process and your monitor and/or printer will change these colors.  This chart is to give you an idea of the colors available and not intended for critical color selections.

Need help figuring out how much Epoxy.com Product #225 Water Cleanable Epoxy Tile Grout and Adhesive you will need.  Use the Epoxy.com Product #225 Grout Calculator.

Grout Calculator.

Matagascar Glass Tile Mural at the Bronx Zoo in NY done in Epoxy.com Product #225 - Click to Enlarge

Matagascar Glass Tile Mural at the Bronx Zoo in NY done in Epoxy.com Product #225
Glass Tile Mural – Close Up
Madagascar Exhibit at the Bronx Zoo in NY
Mural and Pictures by: Jeannie Egel

 

 

 

 

For more information please contact:

Epoxy.com
A Division of Epoxy Systems, Inc
20774 W. Pennsylvania Ave.
Dunnellon, Florida 34431
Over 300 products,
Since 1980
Florida & Vermont
USA

Office Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific Time).
Closed 12Noon-1PM Eastern Time for Lunch.

321-206-1833   Customer Service – Ordering and Order Status
Katey Fontaine, VP – Customer Service Director
sales@epoxy.com

 352-533-2167 Technical Support
Norm Lambert, President – Technical Support Director
info@epoxy.com

352-489-1666   Accounting and Administration
Debby Lambert, CEO, and CFO
office@epoxy.com 

352-489-1625   Fax line to all Departments
 www.epoxy.com