How ESD Flooring Protects Electronics Manufacturing from Costly Failures

February 17, 2025

In electronics manufacturing, even a tiny electrostatic discharge (ESD) can cause catastrophic damage to sensitive components. Without the right ESD control measures, companies risk production failures, equipment damage, and regulatory non-compliance. One of the most critical, yet often overlooked, elements of an effective static control system is the flooring.

Epoxy.com specializes in high-performance electrostatic dissipative (ESD) and conductive flooring solutions tailored for electronics manufacturing environments. This article explores why ESD flooring is essential and how Epoxy.com’s industry-specific solutions protect your operations.

The Threat of ESD in Electronics Manufacturing

The modern electronics industry relies on ultra-sensitive microchips, semiconductors, and printed circuit boards (PCBs)—all highly vulnerable to static discharge. ESD-related failures can cause:

• Immediate damage (component burnout)

• Latent defects (hidden issues that emerge later)

• Product recalls and warranty claims

• Production downtime

• Regulatory compliance failures (ANSI/ESD S20.20)

These risks make ESD flooring a critical investment for any facility handling circuit boards, medical devices, aerospace electronics, or telecommunications equipment.

Why ESD Flooring Matters

Many assume that anti-static wrist straps and workstations provide adequate protection, but ESD buildup starts from the ground up. Foot traffic, rolling equipment, and dry air all contribute to static generation.

Key Benefits of ESD Flooring in Electronics Manufacturing:

• Provides a controlled path for static dissipation

• Reduces failure rates in PCB assembly

• Improves overall plant safety

• Meets stringent industry regulations

• Minimizes unexpected downtime and costly repairs

Best ESD Flooring Options for Electronics Manufacturing

Epoxy.com offers customized ESD flooring systems designed to protect electronics manufacturing facilities. These solutions include:

Epoxy.com Product #1-ESD

• 100% solids epoxy with electrostatic dissipative properties

• High-strength coating ideal for cleanrooms and assembly lines

• Resistance Range: 1 million – 1 billion ohms

• Best for: PCB production, microelectronics, aerospace components

Technical Data

View Product Details

Epoxy.com Product #630 Conductive Epoxy

• Conductive Novolac epoxy for extreme static control

• Excellent chemical resistance for facilities using fluxes and solvents

• Best for: Heavy-duty environments with high electrostatic sensitivity

Technical Data

Epoxy.com Product #671 Conductive Primer

• Enhances the conductivity of ESD flooring systems

• Boosts performance when paired with other Epoxy.com coatings

• Best for: Facilities requiring extra grounding efficiency

Integrating ESD Flooring with Other Static Control Measures

For maximum protection, ESD flooring should be part of a complete static control system, including:

• ESD-Safe Workstations – Prevent charge accumulation on tools and surfaces

• Anti-Static Footwear – Ensures personnel stay grounded

• Controlled Humidity – Reduces electrostatic buildup in dry environments

By combining ESD flooring with these precautions, electronics manufacturers can minimize risk and protect sensitive equipment.

Why Choose Epoxy.com for Your ESD Flooring Needs?

Epoxy.com has decades of experience providing high-performance static control solutions tailored to the electronics industry. Our technical support team can help you:

• Select the right ESD flooring system for your facility

• Ensure compliance with ANSI/ESD S20.20 standards

• Maximize protection for sensitive electronics

Technical Data

Get Expert Help for Your ESD Flooring Project

Protect your electronics manufacturing process from costly failures!

Contact Epoxy.com today for expert guidance on choosing the best ESD flooring for your facility.

For more detailed information

Contact Us Today:

📞 Call: 321-206-1833 (orders)

📞 Technical Support: 352-533-2167

📧 Email: sales@epoxy.com

🌐 Visit: www.epoxy.com

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Posted by Norm Lambert

Why Epoxy.com for Mechanical Room Floors

October 1, 2024

Epoxy.com products are highly recommended for shop floors due to their durability, chemical resistance, and ease of maintenance. Here are some key benefits:

  1. Durability: Epoxyc9j coatings create a tough, long-lasting surface that can withstand heavy traffic and machinery, making them ideal for shop floors.
  2. Chemical Resistance: These products are resistant to a wide range of chemicals, including oils, solvents, and cleaning agents, which is crucial for environments like machine shops.
  3. Ease of Cleaning: Epoxy floors are non-porous and seamless, making them easy to clean and maintain. Spills can be wiped up quickly without staining the floor.
  4. Safety: Epoxy coatings can be made slip-resistant by adding anti-skid additives, enhancing safety in the workplace.
  5. Aesthetic Appeal: They provide a glossy finish that can improve the overall look of the shop floor, making it more professional and inviting.

Would you like more detailed information on a specific product or application process? For help email me norm@epoxy.com or call me at 1-352-533-2167.

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Posted by Norm Lambert

Care of Epoxy Floors

November 1, 2016

Epoxy Flooring Systems and Coatings

Daily Maintenance of Seamless Flooring and Floor Coatings

  • Sweep the floors daily.epoxy_chip_flooring_263s
  • If abrasive particles  are present they should be removed by mopping with common household detergents and rinsed completely.  Be sure not to use the detergent at a concentration higher than that recommended by the manufacturer of the floor cleaning material.  Be sure to test any cleaner that you haven’t used before on a sample of the Seamless Flooring Material or Seamless Floor coating.  You may want to be sure to prepare these samples as you are installing the floor so they will be available to you at a later time.
  • Promptly remove grease, and other contaminants from the surface of the floor
  • Be sure to rinse off all chemical solutions that may attack the surface.

Weekly Maintenance of Seamless Flooring and Floor Coatings

Smooth Systems

All seamless flooring and floor coatings should be mopped on a regular bases with a neutral soap or detergent, and completely rinsed. Be sure not to use the detergent at a concentration higher than that recommended by the manufacturer of the floor cleaning material.

Be sure to test any cleaner that you haven’t used before on a sample of the Seamless Flooring Material or Seamless Floor coating.

Mop should be rinsed often. Synthetic mops tend to work better on textured surfaces than cotton mops. The water should be changed frequently as well. Smooth floors are easily cleaned this way. It may be necessary to give extra care to areas that are subject to heavy traffic, hard rubber wheels, and steel wheels that leave marks. In these situations you can use the methods used for textured floors for these more difficult to remove contamination.

Textured Systems

Textured systems may require the use of a stiff bristled brush or floor scrubber to reach to bottom of the anti-skid texture.  Severe problem areas can be treated as follows:

Grease Removal

Grease is typically removed by Tri-sodium phosphate (TSP) or other commonly available biodegradable cleaner. Contact Epoxy.comTechnical Support Department with your specific questions.

Removing Dairy Products

Dairy products should be removed immediately as they may cause staining on some types of seamless flooring and seamless floor coating systems.

Tire Marks Removal

Scrub the area(s) with a stiff bristled brush and using the same biodegradable floor cleaner that you are using to mop with.

Stubborn Dirt or Stain Removal

When you are trying to remove stubborn dirt or stains,allow the biodegradable cleaner to set in the area for a little while longer and do the work for you. Then completely rinse to area to remove the cleaner and the dirt.

Chemical Spills

You should always rinse strong chemicals as quickly as possible completely from the surface. Chemicals allowed to dry on the surface typically become more concentrated as they dry.  That may cause the chemical to get concentrated enough to stain or even attack the seamless floor or seamless floor coating.

Waxing and Polishing of Seamless Flooring and Seamless Floor Coatings

Epoxy.com Epoxy and Urethane Seamless Flooring and Seamless Floor Coating Systems are very shinny and so waxing or polishing are not necessary.  If a floor is very old, or has seen extremely high traffic this shine may dull.  If it does then you can wax or polish the floor with standard commercial products that are designed for that purpose. Better yet, if this happens, you may want to renew or refinish your system – see below.

Renewing and Refinishing Seamless Flooring and Seamless Floor Coating Systems

Epoxy.com Epoxy and Urethane Seamless Flooring and Seamless Floor Coating Systems are designed to withstand heavy traffic and wear.  However, if there is enough traffic and/or abuse to cause the system to loose its shine, or show visible signs of wear, you may wish to restore the floor by “re-glazing” it.  Before re-glazing a flooring system or coating system you need to do the following:

  • Remove all wax, oil, grease and other contaminants from the surface
  • Lightly sand to break the shine
  • Consult with Epoxy.com Technical Support Department for the proper material to re-glaze you floor.  Be sure to follow all directions for installing the re-glazing material.

When in doubt contact Epoxy.com Technical Support at: info@epoxy.com or call us at 352-533-2167. You can also visit our website 24 hours per day at www.epoxy.com

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Posted by Norm Lambert

New Conductive Epoxy Primer

September 15, 2016

Epoxy.com is proud to announce Product #659. This is a  conductive primer that makes our existing conductive epoxy topcoat products even better.  Here is summary of the material:

CONDUCTIVE EPOXY PRIMER

Epoxy.com Product #659

DESCRIPTION

Product #659 Conductive Epoxy Primer is a water-based, two component, carbon filled conductive epoxy primer designed for use with various Epoxy.com Conductive Systems.Product #659  has very low odor making it suitable for use in occupied buildings.

ADVANTAGES

  • For Use with Various Epoxy.com Conductive Systems
  • Maintains Electrical Conductivity Performance over the Wear Life of the System
  • Fast Dry Time
  • Low Odor During Application and Cure
  • VOC Compliant in all 50 US States, Meets USGBC LEED Requirements

CONSIDERATIONS

  • Substrate must be above 50°F and relative humidity below 85% for proper curing.
  • Substrate must be properly prepared following Epoxy.com recommendations and free of dirt, waxes, curing agents and other foreign materials
  • Excessive moisture in the substrate will require a moisture vapor control treatment like Product #830
  • Concrete substrate must be insulated with a non-conductive
    epoxy primer/base coat like Product #12 Chemical Resistant Epoxy Primer or Product #899 Epoxy Primer  prior to application of Product #659 Conductive Epoxy Primer. Consult with Epoxy.com Technical Department for recommendations.
  • Must be top coated with a conductive top coating like Product #1ESD, or Product #630 Conductive.

APPLICATION

SURFACE PREPARATION

Surface Preparation is the most critical portion of any successful resinous flooring system application. All substrates must be properly prepared and tested for moisture as outlined in installation procedures or as recommended by Epoxy.com.

BATCHING, MIXING & INSTALLATION

 

Product #659 Conductive Epoxy Primer:
PART A 1 quart to
PART B 3 quarts to
Clean Water 8 volume ounces (6% by volume of water)
Total 4.125 quarts

Coverage (250 square feet/gal.) 265.6 square feet per batch

Pre-mix Product #659 Conductive Epoxy Primer  part B prior to combining with part A. Mix 1 part A with 3 parts B for 2-3 minutes with a low-speed jiffy mixer, scraping sides and bottom of mix vessel. Continue mixing and add 6% by volume clean potable water and continue mixing for 1 additional minute.

Immediately spread and back roll mixed Product #659 Conductive Epoxy Primer at a rate of 250 ft2 per gallon with a short nap roller over previously applied non-conductive epoxy primer/base coat.Care should be taken to avoid puddles. Allow to cure minimum 12 hours (at 75°F) to maximum 24 hours before coating with specified topcoat.

Important: Test Product #659 Conductive Epoxy Primer with ohm meter prior to top coating to confirm acceptable level of conductivity is achieved. If test readings are higher than 25,000 ohms, contact Epoxy.com Technical Support Department for further instructions before installing specified topcoat.

Top Coat with a conductive top coating like Product #1ESD, or Product #630 Conductive.

CLEAN-UP

Clean skin with soap and water. Tools and equipment should be cleaned with warm soapy water, xylene or lacquer thinner. Consult Material Safety Data for safety and health precautions.

COMPOSITION

Waterborne Epoxy Resin and Conductive Filler. Color: Black.

COVERAGE

Product #659 Conductive Epoxy Primer applied at 250 ft2 per gallon yields 2.7 mils dry film thickness.

TECHNICAL DATA (@ 75°F, 50% RH)

Viscosity 500-1000 CPS
Mixing Ratio 1 Part A to 3 Parts B by Volume
Solids Content, by volume 45%, thinned
Volatile Organic Content (VOC) <10 g/L
Bond Strength to Concrete 300-400+ psi (100% concrete failure)
Shelf Life 6 months when properly stored

CURE/DRY TIME (@ 75°F, 50% RH)

Pot Life 20-30 minutes
Dry to Touch 6-8 hours
Recoat (Refer to testing requirements) 12-24 hours
 Light Traffic 24 hours

For more information, visit us on line at Epoxy.com, email me at norm@epoxy.com or call Epoxy.com Technical Support at 352-533-2167.

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Posted by Norm Lambert

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