How ESD Flooring Protects Electronics Manufacturing from Costly Failures

February 17, 2025

In electronics manufacturing, even a tiny electrostatic discharge (ESD) can cause catastrophic damage to sensitive components. Without the right ESD control measures, companies risk production failures, equipment damage, and regulatory non-compliance. One of the most critical, yet often overlooked, elements of an effective static control system is the flooring.

Epoxy.com specializes in high-performance electrostatic dissipative (ESD) and conductive flooring solutions tailored for electronics manufacturing environments. This article explores why ESD flooring is essential and how Epoxy.com’s industry-specific solutions protect your operations.

The Threat of ESD in Electronics Manufacturing

The modern electronics industry relies on ultra-sensitive microchips, semiconductors, and printed circuit boards (PCBs)—all highly vulnerable to static discharge. ESD-related failures can cause:

• Immediate damage (component burnout)

• Latent defects (hidden issues that emerge later)

• Product recalls and warranty claims

• Production downtime

• Regulatory compliance failures (ANSI/ESD S20.20)

These risks make ESD flooring a critical investment for any facility handling circuit boards, medical devices, aerospace electronics, or telecommunications equipment.

Why ESD Flooring Matters

Many assume that anti-static wrist straps and workstations provide adequate protection, but ESD buildup starts from the ground up. Foot traffic, rolling equipment, and dry air all contribute to static generation.

Key Benefits of ESD Flooring in Electronics Manufacturing:

• Provides a controlled path for static dissipation

• Reduces failure rates in PCB assembly

• Improves overall plant safety

• Meets stringent industry regulations

• Minimizes unexpected downtime and costly repairs

Best ESD Flooring Options for Electronics Manufacturing

Epoxy.com offers customized ESD flooring systems designed to protect electronics manufacturing facilities. These solutions include:

Epoxy.com Product #1-ESD

• 100% solids epoxy with electrostatic dissipative properties

• High-strength coating ideal for cleanrooms and assembly lines

• Resistance Range: 1 million – 1 billion ohms

• Best for: PCB production, microelectronics, aerospace components

Technical Data

View Product Details

Epoxy.com Product #630 Conductive Epoxy

• Conductive Novolac epoxy for extreme static control

• Excellent chemical resistance for facilities using fluxes and solvents

• Best for: Heavy-duty environments with high electrostatic sensitivity

Technical Data

Epoxy.com Product #671 Conductive Primer

• Enhances the conductivity of ESD flooring systems

• Boosts performance when paired with other Epoxy.com coatings

• Best for: Facilities requiring extra grounding efficiency

Integrating ESD Flooring with Other Static Control Measures

For maximum protection, ESD flooring should be part of a complete static control system, including:

• ESD-Safe Workstations – Prevent charge accumulation on tools and surfaces

• Anti-Static Footwear – Ensures personnel stay grounded

• Controlled Humidity – Reduces electrostatic buildup in dry environments

By combining ESD flooring with these precautions, electronics manufacturers can minimize risk and protect sensitive equipment.

Why Choose Epoxy.com for Your ESD Flooring Needs?

Epoxy.com has decades of experience providing high-performance static control solutions tailored to the electronics industry. Our technical support team can help you:

• Select the right ESD flooring system for your facility

• Ensure compliance with ANSI/ESD S20.20 standards

• Maximize protection for sensitive electronics

Technical Data

Get Expert Help for Your ESD Flooring Project

Protect your electronics manufacturing process from costly failures!

Contact Epoxy.com today for expert guidance on choosing the best ESD flooring for your facility.

For more detailed information

Contact Us Today:

📞 Call: 321-206-1833 (orders)

📞 Technical Support: 352-533-2167

📧 Email: sales@epoxy.com

🌐 Visit: www.epoxy.com


Why Epoxy.com for Mechanical Room Floors

October 1, 2024

Epoxy.com products are highly recommended for shop floors due to their durability, chemical resistance, and ease of maintenance. Here are some key benefits:

  1. Durability: Epoxyc9j coatings create a tough, long-lasting surface that can withstand heavy traffic and machinery, making them ideal for shop floors.
  2. Chemical Resistance: These products are resistant to a wide range of chemicals, including oils, solvents, and cleaning agents, which is crucial for environments like machine shops.
  3. Ease of Cleaning: Epoxy floors are non-porous and seamless, making them easy to clean and maintain. Spills can be wiped up quickly without staining the floor.
  4. Safety: Epoxy coatings can be made slip-resistant by adding anti-skid additives, enhancing safety in the workplace.
  5. Aesthetic Appeal: They provide a glossy finish that can improve the overall look of the shop floor, making it more professional and inviting.

Would you like more detailed information on a specific product or application process? For help email me norm@epoxy.com or call me at 1-352-533-2167.


Epoxy.com and Its Wide Range of Products

September 23, 2024

Introduction

Epoxy.com is a leading manufacturer supplier of high-performance epoxy and related products, serving a diverse range of industries worldwide. Known for its commitment to quality, innovation, and customer satisfaction, Epoxy.com offers an extensive product portfolio designed to meet the needs of various applications, including industrial, commercial, and residential sectors.

Company Overview

History and Mission

Founded with a mission to provide superior epoxy solutions, Epoxy.com has established itself as a trusted name in the industry. The company focuses on continuous improvement, research, and development to deliver products that meet the highest standards of performance and reliability.

Product Range

Epoxy.com offers a comprehensive array of products categorized into several key areas including but not limited to:

Epoxy Flooring

Epoxy Coatings

Epoxy Adhesives and Sealants

Marine and Waterproofing Systems – almost all our products can waterproof in one form or another.

Concrete Repair and Restoration

And many other Specialty Epoxy Systems

Innovation and Quality Control

Epoxy.com prides itself on innovation and rigorous quality control. The company’s research and development team continuously work on improving existing products and developing new solutions to meet emerging market needs. Every product undergoes stringent testing to ensure it meets the highest performance standards.

Customer Support and Services

Epoxy.com offers comprehensive customer support, including technical assistance, product selection guidance, and application instruction. The company’s dedicated team ensures that customers receive the right products and support for their specific projects.

Environmental Commitment

Epoxy.com is committed to environmental sustainability. The company formulates its products to be environmentally friendly, with low to no VOC content and minimal environmental impact. Epoxy.com also adheres to strict environmental regulations and promotes sustainable practices within its operations.

Conclusion

Epoxy.com stands out as a leader in the epoxy products industry, offering a wide range of high-quality solutions for diverse applications. From durable floor coatings to advanced adhesives and specialty systems, Epoxy.com provides products that deliver superior performance and reliability. With a strong focus on innovation, quality, and customer satisfaction, Epoxy.com continues to be a trusted partner for industrial, commercial, and residential projects.

Would you like to know more about Epoxy.com products and installation process or recommendations for specific applications? For help email me norm@epoxy.com or call me at 1-352-533-2167.

www.epoxy.com


New Conductive Epoxy Primer

September 15, 2016

Epoxy.com is proud to announce Product #659. This is a  conductive primer that makes our existing conductive epoxy topcoat products even better.  Here is summary of the material:


CONDUCTIVE EPOXY PRIMER

Epoxy.com Product #659


DESCRIPTION

Product #659 Conductive Epoxy Primer is a water-based, two component, carbon filled conductive epoxy primer designed for use with various Epoxy.com Conductive Systems.Product #659  has very low odor making it suitable for use in occupied buildings.

ADVANTAGES

  • For Use with Various Epoxy.com Conductive Systems
  • Maintains Electrical Conductivity Performance over the Wear Life of the System
  • Fast Dry Time
  • Low Odor During Application and Cure
  • VOC Compliant in all 50 US States, Meets USGBC LEED Requirements

CONSIDERATIONS

  • Substrate must be above 50°F and relative humidity below 85% for proper curing.
  • Substrate must be properly prepared following Epoxy.com recommendations and free of dirt, waxes, curing agents and other foreign materials
  • Excessive moisture in the substrate will require a moisture vapor control treatment like Product #830
  • Concrete substrate must be insulated with a non-conductive
    epoxy primer/base coat like Product #12 Chemical Resistant Epoxy Primer or Product #899 Epoxy Primer  prior to application of Product #659 Conductive Epoxy Primer. Consult with Epoxy.com Technical Department for recommendations.
  • Must be top coated with a conductive top coating like Product #1ESD, or Product #630 Conductive.

APPLICATION

SURFACE PREPARATION

Surface Preparation is the most critical portion of any successful resinous flooring system application. All substrates must be properly prepared and tested for moisture as outlined in installation procedures or as recommended by Epoxy.com.

BATCHING, MIXING & INSTALLATION

 

Product #659 Conductive Epoxy Primer:
PART A 1 quart to
PART B 3 quarts to
Clean Water 8 volume ounces (6% by volume of water)
Total 4.125 quarts

Coverage (250 square feet/gal.) 265.6 square feet per batch

Pre-mix Product #659 Conductive Epoxy Primer  part B prior to combining with part A. Mix 1 part A with 3 parts B for 2-3 minutes with a low-speed jiffy mixer, scraping sides and bottom of mix vessel. Continue mixing and add 6% by volume clean potable water and continue mixing for 1 additional minute.

Immediately spread and back roll mixed Product #659 Conductive Epoxy Primer at a rate of 250 ft2 per gallon with a short nap roller over previously applied non-conductive epoxy primer/base coat.Care should be taken to avoid puddles. Allow to cure minimum 12 hours (at 75°F) to maximum 24 hours before coating with specified topcoat.

Important: Test Product #659 Conductive Epoxy Primer with ohm meter prior to top coating to confirm acceptable level of conductivity is achieved. If test readings are higher than 25,000 ohms, contact Epoxy.com Technical Support Department for further instructions before installing specified topcoat.

Top Coat with a conductive top coating like Product #1ESD, or Product #630 Conductive.

CLEAN-UP

Clean skin with soap and water. Tools and equipment should be cleaned with warm soapy water, xylene or lacquer thinner. Consult Material Safety Data for safety and health precautions.

COMPOSITION

Waterborne Epoxy Resin and Conductive Filler. Color: Black.

COVERAGE

Product #659 Conductive Epoxy Primer applied at 250 ft2 per gallon yields 2.7 mils dry film thickness.

TECHNICAL DATA (@ 75°F, 50% RH)

Viscosity 500-1000 CPS
Mixing Ratio 1 Part A to 3 Parts B by Volume
Solids Content, by volume 45%, thinned
Volatile Organic Content (VOC) <10 g/L
Bond Strength to Concrete 300-400+ psi (100% concrete failure)
Shelf Life 6 months when properly stored

CURE/DRY TIME (@ 75°F, 50% RH)

Pot Life 20-30 minutes
Dry to Touch 6-8 hours
Recoat (Refer to testing requirements) 12-24 hours
 Light Traffic 24 hours

For more information, visit us on line at Epoxy.com, email me at norm@epoxy.com or call Epoxy.com Technical Support at 352-533-2167.

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