Epoxy Coating and Flooring Installation Job Supplies

November 20, 2012

Here is a suggested list of the materials that you will need for most typical epoxy coating systems.  This list is also useful for installing roller applied coating systems like Epoxy.com Chip Flooring.

  • 1 roller pan
  • 6 inserts for roller pan
  • 15 stir sticks
  • 12 (5 QT) plastic pails
  • 3 (5 G) plastic pails
  • Roll of Duct Tape
  • 5 heavy duty 9″ roller frames
  • 6 (3/8″ nap) roller covers *be sure the roller nap doesnot fall apart in hands*
  • Roller handle extension poll
  • 4 Hard Plastic Body Filler type Squeegees
  • Paper 6oz Dixie cups
  • 2 (2 blade) mixing paddles – should be at least 5 inches in diameter and capable of being used in a heavy duty drill
  • Heavy Duty Drill for mixing paddles above
  • 6 (2″) paint brushes  *check bristles to be certain they CAN NOT be pulled out*
  • Latex (or non latex) rubber gloves
  • Vacuum (Shop Vacuum Quality)
  • Stiff Bristled Broom *check to make sure bristles do not fall out*
  • Chalk line or laser to set lines that need to be masked
  • Roll of plastic to keep buckets on to avoid drips onto floor
  • Go Jo Hand cleaner or fast orange for hands and skin

*Note – Epoxy does NOT come out of fabrics*

For more information visit www.epoxy.com.


Epoxy Installation Terminology

June 8, 2012

Epoxy.com technical support staff gets asked a lot about epoxy terminology. This page deals with the terms associated with epoxy  installation times.  Specifically “Epoxy Pot Life” sometimes called the epoxy’s “Working Time“, “Tack Free Time“, “Initial Cure”,  and “Final Cure” sometimes called the epoxy’s “Full Chemical Cure“.  Keep in mind that all of the information below assumes that the epoxy has been properly measured and mix. The information is specificall based on Epoxy.com Products, but is typically true about many 100% solids epoxies.

Epoxy Pot Life aka Working Time

The “Pot Life” of epoxy is the time that it takes for it to start gelling in the in the mix vessel (typically a bucket). One important thing to remember is that this is done by a standard which is 200 grams of the material at a given temperature typically 70° F or 77° F. So remember that the bigger you make the  batch of Epoxy.com resin, the faster the batch will set.  See the Epoxy Pot Life Page for more details.

Epoxy Tack Free Time

The “Tack Free Time” of the epoxy is pretty much just what it sounds like.  It is the time that the epoxy is no longer sticky to the touch. When the epoxy is “Tack Free” it can be handle or even walked on if necessary, but you will want to be careful because the epoxy will be very vulnerable to scratching right after it becomes “Tack Free”. The “Tack Free Time” given on the product’s Epoxy.com technical data sheet is also at a specific temperature, typically 77°F.

Epoxy Initial Cure Time

The “Initial Cure” is not the same as “Tack Free“.  Typically “Initial Cure” is about twice as long as the Tack Free Time. Most epoxies have about 80% of the epoxy’s final cure at “Initial Cure“. After the Epoxy’s “Initial Cure” the epoxy is still vulnerable to scratching, but typically strong enough that these scratching will be strictly esthetic and not structural. In cases where time permits and esthetics are essential you may want to wait 1.5 to 2 times the “Initial Cure” of the epoxy before you allow heavy traffic or rougher handling. The primary outside force that can effect this time is temperature. The epoxy’s “Initial Cure” time assumes the temperature indicated on the technical data sheet, or 77° F. if not otherwise specified.

Final Cure aka “Full Chemical Cure”

When the epoxy has reached its “Final Cure” it has achieved the strengths indicated on the Epoxy.com technical data sheet. It also means that the epoxy has reached its full water resistance and full chemical resistance. This time also is also effected by temperature, similar to all the other times listed above. One interesting note is that “Final Cure” when the epoxy is 99% cured.  Epoxy will continue to harden for as much as a year.  So  the “Final Cure” for epoxy is like the “28 day” cure on concrete.  It is typically said that the concrete is fully cured in 28 days.  In fact concrete will under the right conditions continue to cure for up to 100 years.

For more information email me at
norm@epoxy.com
  or visit Epoxy.com “Where to Start” Page for more information.

Norm Lambert
President & Director of Technical Support
Epoxy Systems, Inc Florida & Vermont USA
Available by Phone M-F 9AM-4PM Eastern Time (6 AM – 1 PM Pacific Time)
352-533-2167 (Voice)
352-465-3497 (fax)
norm@epoxy.com
www.epoxy.com
New Secure Login www.epoxy.com/wireless Now Available on your web enabled  Wireless Devices

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Pot Life of 100% Solids Epoxy

June 7, 2012

As the Technical Support Director of Epoxy.com  I get a lot of email and phone calls about how to work with the relatively short potlife (typically 30-40 minutes) of 100% Solids Epoxy and similar resin systems.

It is important to understand that  Epoxy (and epoxy like resins) generate their own heat when mixed. So larger batches of epoxy  will generate more heat then smaller ones. The result of this is that larger batches of epoxy set faster than smaller batches. Start by mixing smaller batches of epoxy and then increase your batch size slowly.

To give you longer working times:

  • Make small batches that you can use in about 1/2 the working time of the material.  That will give you a little wiggle room and it will make your epoxy easier to use.
  • Be sure the product is cool when you mix it.  For best handling properties I like my material in the upper 60′s or lower 70′s. F.

See To Do With Epoxy for more installation tips.

Norm Lambert – Epoxy.com Technical Support Director


Epoxy.com Catalog of Products

November 28, 2010

Epoxy.com Product Catalog

Here is a list of the current Epoxy.com Products.  In addition to the products below, we also have products which we can “custom” make to your specifications. This page is the most  frequently updated on our website.  So please check this page often, to see our latest product additions.

Injection and Binary Delivery Systems

  • Injection Machines
  • Manual Injection Pump
  • Injection Ports
  • Binary Tubes 75 ML
  • Binary Tubes 150 ML
  • Binary Tubes 300 ML
  • Static Mixing Tubes for Binary Tubes
  • Manual Gun for Binary Tubes
  • Pneumatic Gun

Misc. Products

  • Fiberglass Tape 4 and 6 inch wide
  • Fiberglass Woven For Reinforcement
  • Gage Rake for overlays
  • Mixing Paddles – drill mixers, Speedy mixers, Mud and Resin Mixers, and Cast head mixers
  • Spiked Rollers- for overlays
  • Spinney Rollers – for overlays
  • Shed Resistant Roller Covers
  • Professional Rollers Covers
  • Jumbo  2 1/4 Diameter Core Roller Covers
  • Perforated Core Roller Covers
  • Roller Handles
  • Floor Squeegees
  • Serrated Edge Floor Squeegees
  • Wood Back Squeegees
  • Mini Roller Covers and Frames
  • Rubber Gloves
  • Paint Brushes
  • Bondable PTFE Cut to Order
  • Graffiti Cleaner
  • and more …

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Epoxy.com Home Page

Proper mixing and installation is critical to the optimal success of all product.  See Installation Tips, Techdata, & MSDS for more details on our products.  Be sure to contact us with any questions and/or concerns that you have.

For more information please contact:

Epoxy.com
A Division of Epoxy Systems, Inc
20774 W. Pennsylvania Ave.
Dunnellon, Florida 34431
Over 350 products,
Since 1980
Florida & Vermont
USA
Office Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific Time).
Closed 12Noon-1PM Eastern Time for Lunch

321-206-1833   Customer Service – Ordering and Order Status
                          Katey Fontaine, VP – Customer Service Director
sales@epoxy.com

714-657-3826  Technical Support
352-533-2167  Norm Lambert, President – Technical Support Director 
info@epoxy.com

352-489-1666   Accounting and Administration
Debby Lambert, CEO, and CFO
office@epoxy.com

352-489-1625   Fax line to all Departments
www.epoxy.com

24 hour Hazmat Emergency Telephone Response Service -1-800-633-8253

We accept MasterCard, Visa, American Express, Discover, Wire Transfers, and Cashiers Checks
We accept MasterCard, Visa, American Express, Discover, or Wire Transfers.

Copyright © 1994-2010 EPOXY.COM a division of Epoxy Systems, Inc. – Florida and Vermont.  All rights reserved.


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