Epoxy,com Products for Industrial Floors

April 3, 2025

Industrial floors face some of the toughest conditions—heavy machinery, constant foot traffic, chemical spills, and extreme temperatures. Without the right protection, these floors can deteriorate quickly, leading to costly repairs, safety hazards, and operational downtime. That’s why Epoxy.com’s industrial-grade epoxy coatings are the ultimate solution. In this guide, we’ll cover everything you need to know about choosing and applying epoxy coatings for industrial floors.

Why Choose Epoxy.com Coatings for Industrial Floors?

Epoxy.com coatings are specifically designed to withstand the challenges of industrial environments. Here’s why they’re the preferred choice:

        1.        Unmatched Durability

        •        Epoxy forms a hard, protective layer that resists damage from heavy machinery, forklifts, and pallet jacks.

        •        Prevents cracking, chipping, and abrasion, ensuring long-lasting performance.

        2.        Chemical Resistance

        •        Protects floors from oil spills, cleaning agents, and industrial chemicals.

        •        Ideal for manufacturing facilities, labs, and food processing plants.

        3.        Improved Safety

        •        Available with anti-slip finishes to reduce accidents in areas prone to spills.

        •        Bright, high-gloss finishes enhance visibility in large spaces.

        4.        Seamless and Hygienic

        •        Creates a smooth, seamless surface that’s easy to clean and maintain.

        •        Prevents dirt, dust, and bacteria from accumulating in cracks or seams.

        5.        Cost-Effective

        •        Reduces long-term maintenance costs by protecting the floor from wear and tear.

        •        Minimizes downtime for repairs and replacements.

Applications for Industrial Epoxy Coatings

Epoxy.com’s coatings are versatile and can be used across a wide range of industries, including:

        •        Manufacturing Facilities: Protect floors from constant machinery use and heavy loads.

        •        Warehouses: Provide a durable surface that can handle forklifts, pallets, and high foot traffic.

        •        Food and Beverage Plants: Create a seamless, hygienic surface that meets strict safety and cleanliness standards.

        •        Laboratories: Resist chemical spills while maintaining a clean, sterile environment.

        •        Automotive Shops: Withstand oil, grease, and other fluids while enhancing the workspace’s aesthetic.

How to Apply Epoxy.com Coatings on Industrial Floors

Follow these steps to ensure a successful application:

Step 1: Prepare the Surface

Preparation is critical for achieving a strong bond:

        •        Clean the floor: Remove dirt, grease, and previous coatings using a degreaser or industrial cleaner.

        •        Repair damage: Fill in any cracks, holes, or uneven areas with a epoxy.com patching compound.

        •        Etch or grind the surface: Use a floor grinder or etching solution to create a rough texture for the epoxy to adhere to.

Step 2: Apply a Primer

        •        Use an appropriate Epoxy.com primer to enhance adhesion and provide a smooth base for the epoxy coating.

        •        Allow the primer to dry completely before proceeding.

Step 3: Mix and Apply the Epoxy

        1.        Mix the components: Combine the resin and hardener in the recommended ratio and mix thoroughly.

        2.        Apply the coating:

        •        Use a roller or squeegee to spread the epoxy evenly across the floor.

        •        Work in sections to ensure consistent coverage.

        3.        Optional: Add anti-slip additives or decorative flakes for added safety and style.

Step 4: Allow for Curing

        •        Let the epoxy cure for at least 24–48 hours before light use and 72 hours for heavy equipment.

        •        Ensure the environment is dust-free during the curing process to maintain a smooth finish.

Pro Tips for Industrial Epoxy Applications

        •        Temperature Control: Apply epoxy when temperatures are between 60°F and 85°F for optimal curing.

        •        Plan for Downtime: Allocate enough time for preparation, application, and curing to avoid disrupting operations.

        •        Use the Right Tools: High-quality rollers, squeegees, and mixing tools ensure an even, professional finish.

Why Choose Epoxy.com for Industrial Floors?

Epoxy.com offers high-performance coatings tailored to the unique demands of industrial spaces. Here’s why businesses trust us:

        •        Durable Solutions: Designed to handle heavy machinery, chemicals, and constant use.

        •        Customizable Options: Choose from a variety of colors, finishes, and safety features.

        •        Easy Application: Our products come with detailed instructions for both DIY and professional applications.

        •        Proven Results: Trusted by industries nationwide for reliability and long-lasting performance.

Upgrade Your Industrial Floors Today

With Epoxy.com’s industrial-grade coatings, you can protect your floors from damage, enhance safety, and improve the look of your workspace. Whether you’re outfitting a new facility or upgrading an existing floor, our epoxy products are built to exceed your expectations.

Ready to protect your industrial floors?

For more detailed information Contact Us Today.

Call:

321-206-1833 (orders)

352-533-2167 (technical support)

Email: sales@epoxy.com

Visit: www.epoxy.com

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Posted by Norm Lambert

Protect Your High Traffic Areas

February 3, 2025

High-traffic areas like warehouses, garages, kitchens, and retail spaces demand surfaces that can withstand constant use without showing signs of wear. Traditional flooring options often struggle to hold up, leading to cracks, stains, and frequent maintenance. That’s why Epoxy.com’s high-performance coatings are the ideal solution for these demanding spaces. In this post, we’ll explore the benefits of epoxy for high-traffic areas and why it’s the best choice for durability and style.

The Challenges of High-Traffic Areas

Heavy foot traffic, vehicles, and equipment place significant stress on flooring. Common problems in high-traffic areas include:

        •        Cracks and Chips: Repeated use weakens the surface, causing visible damage.

        •        Stains and Spills: Grease, chemicals, and dirt can penetrate unprotected surfaces, leaving permanent stains.

        •        Frequent Repairs: Traditional materials like bare concrete or tile often require costly and time-consuming repairs.

        •        Safety Concerns: Slippery surfaces increase the risk of accidents, especially in busy environments.

Epoxy coatings address these challenges with superior performance and versatility.

Why Epoxy Coatings Are Ideal for High-Traffic Spaces

        1.        Durability to Withstand Heavy Use

Epoxy.com coatings are designed to handle the toughest conditions:

        •        Resist wear and tear from foot traffic, vehicles, and machinery.

        •        Maintain their integrity even under heavy loads, such as forklifts or pallet jacks in warehouses.

        2.        Chemical and Stain Resistance

        •        Prevent damage from grease, oil, cleaning agents, and other chemicals.

        •        Keep your surfaces looking pristine with minimal effort.

        3.        Seamless and Easy to Clean

        •        Epoxy creates a seamless, non-porous surface that won’t trap dirt or debris.

        •        Makes cleaning quick and easy, reducing downtime in busy environments.

        4.        Enhanced Safety Features

        •        Optional anti-slip finishes improve traction, reducing the risk of accidents.

        •        High-gloss finishes enhance visibility, especially in low-light areas.

        5.        Aesthetic Appeal

        •        Available in a variety of colors and finishes, from sleek metallics to decorative flakes, epoxy coatings elevate the look of any space.

        •        Combine style with function for a polished, professional appearance.

Best Applications for Epoxy in High-Traffic Areas

Epoxy.com coatings are versatile and work well in:

        •        Warehouses: Protect floors from heavy equipment, forklifts, and constant foot traffic.

        •        Garages: Withstand the weight of vehicles while resisting oil spills and stains.

        •        Kitchens: Create a seamless, hygienic surface that’s easy to clean and maintain.

        •        Retail Spaces: Enhance the aesthetic of your shop while standing up to customer foot traffic.

        •        Hospitals and Labs: Provide durable, chemical-resistant surfaces for high-demand environments.

How to Apply Epoxy in High-Traffic Spaces

To get the most out of your epoxy coating, proper application is essential:

        1.        Prepare the Surface:

        •        Clean thoroughly to remove grease, dirt, and dust.

        •        Repair any cracks or damage using a patching compound.

        2.        Apply a Primer:

        •        Use a primer to ensure strong adhesion and enhance durability.

        3.        Mix and Apply the Epoxy:

        •        Combine the resin and hardener and mix thoroughly.

        •        Apply evenly using a roller or squeegee, working in sections.

        4.        Add a Topcoat (Optional):

        •        For added protection and specific features like anti-slip or UV resistance, apply a topcoat.

        5.        Allow for Curing:

        •        Let the coating cure fully before heavy use (typically 48–72 hours).

Why Choose Epoxy.com for High-Traffic Areas?

At Epoxy.com, we offer coatings specifically designed to withstand the demands of high-traffic environments. Our products are:

        •        Industry-tested for durability and chemical resistance.

        •        Easy to apply with step-by-step guides for DIYers and professionals.

        •        Customizable with various colors and finishes to suit your style and functional needs.

Upgrade Your High-Traffic Space Today

Don’t let wear and tear compromise your workspace. With Epoxy.com’s coatings, you can protect your surfaces while enhancing their look and functionality. Whether it’s a busy warehouse, bustling retail shop, or family garage, epoxy coatings are the perfect solution for high-traffic areas.

Ready to upgrade your surfaces?

Ready to start your garage transformation?

For more detailed information Contact Us Today.

Call:

321-206-1833 (orders)

352-533-2167 (technical support)

Email: sales@epoxy.com

Visit: www.epoxy.com

Leave a Comment » | Chemical Resistance, Chemical Resistant Epoxy, Epoxy, Epoxy and Urethane Material Calculators, flexible Epoxy Membrane, Garage Flooring, Waterproofing | Tagged: , , , , , , , , , , , , , , | Permalink
Posted by Norm Lambert

Machine Shop Floors – Durable, Easy-to-Clean, and Anti-Skid Solutions

January 30, 2025

customer recently asked:

“I have a machine shop floor that has been exposed to oil for years. I need an anti-skid surface that’s easy to clean, resistant to cutting oils and antifreeze, and environmentally friendly.”

We’ve tackled this exact challenge many times, and the process is similar to what we do for mechanic shop floors. Follow these steps to achieve a long-lasting, high-performance epoxy coating:

Step 1: Surface Preparation

Proper preparation is crucial for a successful epoxy application. Follow the guidelines here: Surface Prep Guide.

Step 2: Apply Oil Stop Primer

  • Mix and apply Epoxy.com Product #201 (Product Info) to all oil-saturated or potentially contaminated areas.
  • Coverage: 200-300 sq. ft. per gallon.
  • Allow it to harden, then check the bond (see “Checking the Bond” below).
  • If any areas show poor adhesion, repeat surface prep and reapply. Otherwise, move to Step 3 within 24 hours.

Step 3: Apply Base Coat

  • Mix and apply Epoxy.com Product #899 (Product Info) at 250-300 sq. ft. per gallon.
  • Allow it to cure hard before proceeding (within 24 hours).

Step 4: Apply First Coat of Epoxy with Optional Anti-Skid Additive

  • Mix and apply Epoxy.com Product #2 (Product Info) at 160-200 sq. ft. per gallon using a brush or roller.
  • For added slip resistance, mix in Epoxy.com Anti-Skid Aggregate (Anti-Skid Info) at 12-16 oz. per gallon of epoxy before application.
  • Allow to cure hard before proceeding (within 24 hours).

Step 5: Apply Second Coat of Epoxy with Optional Anti-Skid Additive

  • Repeat the application of Epoxy.com Product #2 at 160-200 sq. ft. per gallon for the final protective layer.
  • Again, mix in the Anti-Skid Additive (if using) at 12-16 oz. per gallon before applying.
  • Cure time:
    • Light traffic – 24 hours at 70°F.
    • Heavy use – 48 hours.

Checking the Bond

Ensuring proper adhesion is key. Here’s a simple test:

  • Use the corner of a putty knife or screwdriver to try and lift the epoxy from the concrete.
  • If the coating peels off cleanly without pulling concrete, the bond is weak and requires additional surface prep.
  • If concrete comes off with the coating, you have a solid bond, and the application is successful.

By following these steps, you’ll achieve a durable, chemical-resistant, and slip-resistant epoxy floor that can withstand the demands of a machine shop environment.

Need help selecting the right products? Contact us today!

Call:

321-206-1833 (orders)

352-533-2167 (technical support)

Email: sales@epoxy.com

Visit: www.epoxy.com

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Posted by Norm Lambert

Epoxy Products used to Repair Plant and Shop Floors

November 7, 2012

Industrial Floor Maintenance with Epoxy

Preventing and Fixing Deteriorating Floor Joints and Potholes

It is said that there are two types of concrete floors, those with cracks and those that are going to crack. Cracks and potholes in plant and shop floors are a major problem to safety and aesthetics. Here we will discuss what causes them. We will also discuss how to repair them quickly and economically. For those floors that have not cracked we will discuss how to minimize or prevent the cracking and potholes.

It is a common misconception that heavy loads on the floors cause most flooring problems, and so it cannot be prevented. If you are building a new plant or shop floor there are steps that will help to prevent most flooring problems. For existing flooring problems we will discuss how to fix the problems and prevent the problems from getting worse.

Causes of Cracking and Potholes in Shop Floors

Most concrete flooring problems are caused by one of the following:

  1. Improper installation of the concrete, or poor concrete
  2. Improperly cut expansion joints
  3. Steel and hard rubber tires eroding unfilled expansion joints, random cracks and potholes
  4. Chemical attack

Proper installation of Concrete in New Plant and Shop Floors

For new construction make sure you specify and get high quality high strength concrete. Create a box-out form around beams, pipes and other penetrations that go through your floor. Be sure that the corner of your box-outs line up with the saw-cut joints that you will be putting in the floor. Penetrations through the concrete cause a “weakened plain”. A weakened plane is typically created at the shortest distance between the box-outs. That is typically from the corner of one boxed out area to the next closest boxed out area.

Do not allow your concrete finisher to over finish your concrete. Concrete finishers tend to over-finish concrete because they are concerned that if they don’t the owner will not like it. Over-finished concrete does look better than properly finished concrete until the over finished starts to deteriorate. The deterioration cause by over finished concrete typically does not take very long to occur.

The best finishing of concrete leaves it flat, but does not bring up the “cream” in the concrete. It will not look as shinny and smooth but concrete that is not over finished will look more attractive and be more functional over time. Bringing up the “cream” in the concrete is done by over working the mix or adding too much water or adding water to the batch. The “cream” consists of dust from the aggregate and Portland cement.

This “cream” creates a great looking finish at first, because it is so weak, it chips easily. This “cream” has too high a water content so you tend to get micro-cracking in the surface. When your concrete finisher is power troweling your concrete and starts splashing water into the surface as he is finishing it he is about to over trowel the concrete and bring up the cream. It is time to get the concrete finisher to stop troweling.

Water curing of the concrete is what most state highway departments require to cure concrete bridge decks. Wet curing is favored over other methods by the US Army Corps of Engineers. Wet curing will help to stop the top of your concrete from drying out too fast. If you cure with a curing compound instead of water, you will need to remove the curing compound to install high quality coatings and sealers.

Proper curing will help to prevent “curling” of the concrete slab, and help to prevent micro-cracking (crazing) of the surface. Curling is caused when the top dries and shrinks before the concrete underneath dries and shrink. This works much like a bimetallic strip used in a thermostat, the concrete will twist upwards or curl. Proper curing helps to prevent concrete curling and the cracking that will result from it. Another major advantage of wet cured concrete that is not over finished is that there is much less surface preparation required when you go to coat or seal it.

Cut expansion joints often enough, wide enough, and deep enough. Typically the best way to cut concrete down to 16 foot by 16 foot squares or even smaller. The larger the spacing between saw cut joints the more likely you are to get a random crack where you do not want it. The concrete should be cut-up as square as possible. Care should be taken that all the saw cut joints line up with each other in a checkerboard pattern. Be sure the cut is at least 1/3 of the way through the slab, and that the cracks are 1/4 inch or wider. That way all the plastic shrinkage (drying) cracking should occur under the saw-cut relief joint.

Using Epoxy to Protect New Plant Shop Floors

Seal or coat the concrete to protect it against wear and chemicals. Epoxy.com Product #223 Water Based Curing Compound, Sealer and Bonding Agent is a two component water based epoxy curing that is used to both cure and seal concrete. Epoxy.com Product #223 www.epoxy.com/223.htm is an excellent choice for installers that want a long pot life product that is easy to use. Epoxy.com Product #223 is an excellent choice as a sealer where waiting 28 days to seal the concrete is not an option. Product #223 can be installed as early as early as 7 days after the concrete is poured. Giving you early protection.

Allow the concrete to dry for 28 days so that most of the shrinkage at the expansion joint has taken place. Clean the crack thoroughly, then install a bond breaker “rope” in the bottom of the joint. Then fill the joints with Epoxy.com Product #11 Saw-Cut Control Joint Filler– www.epoxy.com/11.htm. Epoxy.com Product #11 Saw-Cut Control Joint Filler is a 100% solids zero (0) VOC, flexible epoxy joint filler for saw-cut joints of concrete slabs on grade, or to repair existing slabs.Random cracks and improperly filled expansion joints are where the potholes in plant/shop floors are born. As steel and hard rubber wheels pass over these unfilled cracks and joints it hammers the edge of the crack in the direction of the travel. This action cause small chips. As the process continues small chips become larger chips. Soon you have a small pot hole and the damage continues to accelerate.

Epoxy.com Product #11 Saw-Cut Control Joint Filler absorbs the impact and shock of heavy loads and steel wheeled traffic, preventing erosion of control joint edges. Epoxy.com Product #11 prevents the “jack-hammer” effect on the joint that you are traveling towards. This will help prevent most if not all of the “pot-hole” effect that most plant floors see developing at their expansion joint over time.

If you want to seal your floor using a 100% solids epoxy use Epoxy.com Product #899 – www.epoxy.com/899.aspx for sealing the concrete. Epoxy.com also has a wide variety of shop floor coatings and trowel down systems. Contact Epoxy.com Technical Support Department with your specific needs for a recommendation.

Repairing Random Cracks in Floors with Methyl Methacrylate

Random cracking in plant / shop floors can easily and economically be repaired with Epoxy.com Product #685 Liquid MMA Polymer Crack Repair Resin a penetrating gravity feed crack healer for concrete. It is a two component Methyl Methacrylate resin system that polymerizes in place. The extremely low viscosity will penetrate into concrete cracks as fine as 0.003 inches. Epoxy.com Product #685 welds the crack back together making the concrete as strong as it was before it cracked.Repairing a Shop / Plant Floor with Epoxy After it is Damaged.

For those who have already built their buildings you can still fill all the joints especially in the traffic areas with Epoxy.com Product #11 – www.epoxy.com/11.htm. Filling the joints with Epoxy.com Product #11 will prevent additional potholes from forming in areas where there are none yet. To fill the “potholes” in level areas you will typically want Epoxy.com Product #25 – www.epoxy.com/25.htm. Epoxy.com Product #25 is a 100% solids epoxy resin and specially selected aggregate system. Units are preproportioned for ease of mixing and use on the jobsite. Epoxy.com Product #25 is a flowable, self-leveling grout, with handling and physical characteristics superior to similar grouts. Epoxy.com Product #25 is conveniently packaged and makes “pothole” repair in your shop/plant floor quick, easy, and economical. The Epoxy.com Product 25 is the best material when you are looking for a convenient packaging and is easy to use for small jobs.

For larger projects or surfaces that have a slope so you cannot use a self leveling material should use Epoxy.com Product #10 – www.epoxy.com/10.aspx and Epoxy.com Product #82 Mortar Blend Aggregate. With the right mixing equipment you can put up to 100 pounds of #82 into 1 mixed gallon of Epoxy.com Product #11. That gives you a nice stiff mix, and excellent economy. Epoxy.com Product #10 is a low-mod material, with high strength. That makes it perfectly suited for outdoor patching. Epoxy.com Product #10 is the best material for most large jobs.

If you cannot allow overnight for your epoxy patching material to cure you will want to use Epoxy.com Product #680 Polymer Concrete. Product #680 is a methyl methacrylate reactive resin concrete used for repair of concrete structures with a minimum of downtime. Epoxy.com Product #680 develops strength rapidly. Epoxy.com Product #680 Polymer Concrete can be put in service in as little as one hour even at temperatures below freezing. The Epoxy.com Product #680 polymer concrete produces extremely high strengths and is chemical resistant. Epoxy.com Product #680 is prepackaged for easy mixing and placing at the job site. Epoxy.com Product #680 Polymer concrete cures hard in about 1 hour, allowing for quick turnaround of the area being patched. Epoxy.com Product #680 is the best material when you need the patch to set in about an hour.

If the concrete has a lot of pitting in it, you can apply a “scratch-coat”. A “scratch-coat” is done as follows:

1. Carefully measure epoxy resin and hardener. Mix for 3 minutes.

2. Add aggregate to the mixed resin and hardener above, and mix completely.

3. Pour out the epoxy resin hardener and aggregate blend onto the concrete.

4. Then pull a very tight troweled coat over the entire surface, filling the low spots while scraping as much epoxy resin and aggregate material as possible away from the high spots.

The material for a “scratch-coat” is with Epoxy.com Product #10 – www.epoxy.com/10.htm and Epoxy.com Product #78 Self-Leveling filler. Epoxy.com Product #10 and Product #82 mortar blend aggregate is the best blend for building ramps and smoothing uneven transitions between slabs.

Just because your floor is already damaged by chemicals, doesn’t mean it is too late. Most floors can be saved with proper patching (as
discussed above) and a chemical resistant flooring system installed over the patching system. Contact Epoxy.com Technical Support for assistance.

Additional Related Reading

The installation of these materials above are beyond the scope of this page. Here are some areas to explore this in more detail:

Do with Epoxies

Don’ts with Epoxies

Surface Preparation

Chip Flooring Installation Guide

Coating Installation Guide

Coatings Calculator – for roller applications

Links to popular systems used in residential and commercial construction resin work


Air Plane Hangers and Garages

Coating Systems

Outside Decks and Drive Ways

Product Catalog

Bonding Systems

Waterproofing

Chips Flooring

3 Comments | Bonding systems, Care and Maintenance of Epoxy, Epoxy, Epoxy and Urethane Material Calculators, epoxy education, fast setting, Garage Flooring, General Interest, List of Posts, Methyl Methacrylate (MMA), MMA, seamless epoxy floor coatings | Tagged: | Permalink
Posted by Norm Lambert