Waterproof Your Life

August 7, 2014

The Concept

About 20 years I had a half way house that came to me and wanted a virtually indestructible waterproof group bathroom. They needed it to be like a shower enclosure for the entire bathroom, and toilet facility. It needed to be easy to thoroughly clean and disinfect.

The resulting system allows you to hose down the entire ceiling, wall and floors. The system that we developed is a completely seamless, waterproof ceiling and coating system. This epoxy ceiling and wall coating is seamlessly integrated with a seamless flooring system. This system is now being used for everything from clean rooms to animal facilities to car washes, daycare centers, assisted living facilities, food processing facilities and more.

The System

Ceiling and Walls

Prime the ceiling and walls with Epoxy.com Product #899 Primer – www.epoxy.com/899.aspx. Product #899 Primer is a 100% solids, low viscosity, moisture tolerant epoxy. It soaks deeply into the substrate, verifies surface preparation, and helps to prevent the much thicker coating from getting bubbles that may be cause by air or moisture trying to escape from the substrate during curing. Allow primer to get hard to the touch.

Before the epoxy primer is 24 hours old (and after the primer is hard to the touch) apply a coat of Epoxy.com Product #1W. The 1W – Wall Coating is 100% solids. It comes in a range of different colors. This means it is zero (0) VOC with no solvent. Just like the 899 Primer the 1W has very little odor. We have even more chemical resistant wall coatings for applications where it is chemicals that are being splashed or sprayed. Contact us if you have strong chemical exposures that you want to contain instead of water.

Let the first coat harden to the touch and before 24 hours add another coat of #1W. Allow the coating to dry over night.

Seamless Epoxy Cove – Optional

Typically the cove is only installed if you are going to install one of the multi-colored flooring systems (Waterproof Floor Options 2 & 3below). Cove is covered in an earlier blog – https://news.epoxy.com/2014/06/25/seamless-epoxy-cove-installation-instructions/. The cove gives you a radius at the bottom of the wall making the floor to wall transition easy to clean and esthetically pleasing.

Seamless Epoxy Flooring System

There are multiple systems that you can use for your seamless flooring portion of the system.

Water Proof Floor Option 1 – Seamless Epoxy Floor coating:

Floor Coating Systemwww.epoxy.com/1.htm. Product #1 applies with the Product #899 primer under it and in 2 coats just like the 1W. The Product #1 is thinner and flattens better on a floor than the Product #1W. You can also add an optional anti-skid to the #1 Floor Coating. The #1 comes in all the variety of colors of #1W.

Waterproof Floor Option 2 – Seamless Epoxy Chip Flooring:

Chip Flooring Systemwww.epoxy.com/chip.aspx is a two component 100% Chemical Resistant Epoxy Chip Flooring. System #315 Seamless Epoxy Multi-Colored Chip Flooring is available in virtually limitless color combinations. If your job is big enough our chips can be pigmented to match all the colors of many major paint companies. We can color match our base coat colors as well. Unless the pigments for your custom colored 315 Basecoat are unusually expensive we can color match for a modest small batch charge or at no charge for larger orders. Even our standard color pallet offers you over 45 chip colors that can be blended in any combination and percentage as you want. This gives you the architectural choices you need. The top coating for this system is highly UV resistant so since it doesn’t chalk indoors it can last and look great for decades.

Waterproof Floor Option 3: – Seamless Epoxy Quartz Flooring:

Quartz Flooring System with Product #15 – www.epoxy.com/15.aspx – is also an excellent flooring system for those who like the colored sand look with a good midrange chemical resistant system.

Waterproof Floor Option 4 – Seamless Chemical Resistant Flooring:

We can also help you to combine the systems above with our Novolac Epoxy Systems – www.epoxy.com/novolac.aspx for highly chemically resistant versions of those systems. You can also install an Electro-Static Dissipative or Conductive system www.epoxy.com/conductive.aspx.

 

In conclusion the systems above are only a small fraction of the possibilities. With our wide range of colors and chemically resistant systems the possibilities are endless. Please contact Epoxy.com Technical assistance at 352-533-2106 or email me directly at norm@epoxy.com.


Epoxy Chip Floors

April 16, 2014

Heavy traffic on floors often make the use of decorative flooring products impossible. To make this possible we created System #315 Seamless Epoxy Multi-Colored Flake Chip Floor Resurfacing System. Our #315 Chip System creates a beautiful, durable, and affordable floor that is easy to apply by both professionals and do-it-yourself enthusiasts.

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A Vermont Interstate Rest Area after over 15 years

What is new and unique?

At last there is a high quality seamless floor finish which can be provided in every desirable color combination. This system is easy to use, by any skilled do-it-yourselfer or coating professional. For potential customers, both commercial applicators and the do-it-yourselfer, the final result is most certainly beautiful, affordable, and its durability insures the product to be long lasting, waterproof, easy to clean, and maintenance free.

System #315 Seamless Epoxy Multi-Colored Chip Flooring is available in virtually limitless color combinations. If your job is big enough our chips can be pigmented to match all the colors of many major paint companies. We can color match our base coat colors as well. Unless the pigments for your custom colored 315 Basecoat are unusually expensive we can color match for a modest small batch charge, or at no charge for larger orders.  Even our standard color pallet offers you over 45 chip colors that can be blended in any combination and percentage as you want.

chip Flooring picture

Water Plant after more than 15 years

By matching the base coat color in the chip, you make the system much less prone to error.  If you should happen to miss a small spot on the floor the base color shows through, looking like it is just more of that chip in that area.

System #315 chips are also available in 7 sizes ranging from a 1 inch chip down to 1/32 inch chip.  Smaller chips give the look a lot like epoxy quartz flooring. The various colors and sizes allow you to give your floor any number of looks like stone, terrazzo, colored quartz, or vibrant linoleum.

Our clear glaze coat does not yellow quickly like other epoxies.  We have some jobs that have been around for 30 years or more where no yellowing can be found, not even under the urinals in high school bathrooms. This kind of durability is perhaps the most important quality of the #315 Chip Flooring System.  Anyone can provide you with a flooring system that is attractive today.  The #315 Chip Flooring System is the flooring system you need if you want it to stay like that for years to come.


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