Pot Life of 100% Solids Epoxy

As the Technical Support Director of Epoxy.com  I get a lot of email and phone calls about how to work with the relatively short potlife (typically 30-40 minutes) of 100% Solids Epoxy and similar resin systems.

It is important to understand that  Epoxy (and epoxy like resins) generate their own heat when mixed. So larger batches of epoxy  will generate more heat then smaller ones. The result of this is that larger batches of epoxy set faster than smaller batches. Start by mixing smaller batches of epoxy and then increase your batch size slowly.

To give you longer working times:

  • Make small batches that you can use in about 1/2 the working time of the material.  That will give you a little wiggle room and it will make your epoxy easier to use.
  • Be sure the product is cool when you mix it.  For best handling properties I like my material in the upper 60’s or lower 70’s. F.

See To Do With Epoxy for more installation tips.

Norm Lambert – Epoxy.com Technical Support Director

Are Epoxy.com 100% Solid Products Green?

How Environmentally Friendly Are Epoxy.com Products?

Q: I am looking for information on the environmental impact of epoxy products, and since there seems to be very little useful information on the internet, I thought I should just ask a professional.

Epoxy.com’s 100% solid products (which are most of your product line) are included in many “Green” buildings.  The logic for that is this:

  1. Epoxy.com 100% solid products have 0 VOCs.  So you are reducing the carbon emissions. 
  2. Typical Epoxy.com 100% solid systems have done their job for decades, and there is no reason to believe they will not last for decades more.  I personally have jobs that I installed with them that go back as much as a third of a century, that are not even starting to show signs that they will need replacement.  That is the ultimate in reuse.
  3. There is no need to recycle a product that can be reused for decades.

 
Epoxy.com encourages our customers to order material as they need it and to use all their materials before their expiration.  That is why we do not require large stocking orders from new dealers, like most other companies.  We want our customers to use up material they buy from us and not have any for it run out of shelf life.  However, if Epoxy.com products do run out of shelf life, they are typically mixed and cured before disposal as inert common trash.   

Thank you for your interest in our products.  Please contact me with your questions.

Epoxy Systems, Inc.

Norm Lambert
President & Director of Technical Support
Epoxy Systems, Inc
Florida & Vermont USA
Available by Phone M-F 9AM-4PM Eastern Time (6 AM – 1 PM Pacific Time)
352-533-2167 (Voice)
352-465-3497 (fax)
norm@epoxy.com
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Epoxy Stone Overlay – How Much Material Do I need

Q: How Much Epoxy.com Product #17 Do I need?

I am interested in your Epoxy  Product #17 – www.epoxy.com/17.htm – to overlay a patio and walkway.  I live in Michigan – is there a dealer or will you ship to Michigan?  My patio of 600 sq. ft. – how much epoxy #17 is required? 

You did not say what size stone you are using or how deep you are looking to install it at.

Each stone will take a different amount of resin to bond it in place, depending on the size, shape and how clean it is.  Also each stone size will have a different yield.  But here is how it is calculated (to a theoretical area and coverage).

The recommended starting point is 1.5 gallons of resin plus or minus to each 150 lbs of stone.

I measured a stone that I had that was 1/8 x 1/16,  and got about 0.6 cubic feet per 50 lbs.

So a yield of 3 gallons of #17 and 300 lbs of stone would produce about 0.6x 6 bags or 3.6 cubic feet.

600 square feet at ½ inch thick is (144/2)x600 or 43,200 cubic inches or 25 cubic feet (43,200/1728)

25 cubic feet /3.6 = 6.9 units

The unit size is 3 gallons or ( 7×3)  21 gallons.

Thank you for your interest in our products.  Please contact me with your questions.

Epoxy Systems, Inc.
Norm Lambert
President & Director of Technical Support
Available by Phone M-F 9AM-4PM Eastern Time (6 AM – 1 PM Pacific Time)
352-533-2167 (Voice)
352-465-3497 (fax)
norm@epoxy.com
www.epoxy.com     New Secure Login
www.epoxy.com/wireless Now Available on your web enabled  Wireless Devices

Subscribe to Epoxy.com News Feed – Get the latest product information, tricks and tips delivered directly to you via your favorite news reader 

 

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