Why Epoxy.com Quartz Flooring

September 1, 2024

Epoxy.com Quartz Flooring Product #15 offers several advantages that make it a popular choice for various applications:

 

Durability:

Quartz floors are incredibly durable, making them suitable for high-traffic areas and heavy-duty use.

Aesthetic Appeal:

The decorative quartz incorporated into the epoxy resin creates a visually appealing surface that can be customized with different color mixes.

Non-Slip Surface:

The slightly textured surface provides excellent slip resistance, making it ideal for areas that may become wet or slippery.

Ease of Cleaning:

The nearly seamless surface limits spaces where dirt and debris can collect, making it easy to clean and maintain.

Versatility:

Quartz epoxy flooring can be used in a wide range of settings, including restaurants, manufacturing plants, kitchens, research labs, locker rooms, bathrooms, showrooms, schools, warehouses, healthcare facilities, and more.

Would you like to know more about the installation process or specific applications for quartz flooring? For help email me norm@epoxy.com or call me at 1-352-533-2167.

www.epoxy.com


Mitigation of Concrete Slab Chemical Vapors

January 29, 2020

How do I stop chemicals gas vapors from contaminated soils passing though a concrete slab? This is a question I get frequently from owners and environmental mitigation experts.

Background

Chemical contamination vapors tend to pass though a concrete slab and get into the air above. Stopping the migration of the gas through a slab is frequently a requirement of repurposing a space.

The following steps can be used to mitigate chemical vapors into your space above it. Without the right tools these vapors in the air from contamination under that slab can be quite pervasive.

Each job needs to be evaluated on an individual bases. The tools below make the solution less evasive.

Cracks through the Concrete Slab

The most direct way for soil contamination gasses to get in is through cracks. Cracks are the path of least resistance, so most of your vapors come through cracks in the floor. That is a very easy fix Product #684LV – Methyl Methacrylate Crack Healer and Sealer.

The #684LV has about the viscosity (thickness) of diesel fuel. That makes it easy to gravity feed into small cracks small porous areas of the concrete. It welds the cracks back together with a bond strength that is greater than the tensile strength of the concrete. In other words structurally you have the monolithic structure that the concrete was intended to be.

Expansion Joints

Expansion joints are the also a very direct route for vapors to come in. To seal these joints use Product #632 – Chemical Resistant Joint Filler. This is a highly chemical resistant joint filler. It will not only keep the vapors out. If there is going to be a chemical exposure to the surface there will it will stop the chemicals from attacking your concrete and further contaminating the soils below it.

Sealing the Surface of the Concrete Slab.

The next step is to prime the concrete with Product #12 Chemical Resistant Primer / Sealer.

This is where there is a couple of ways to go. You can apply an additional coat or coats of the #12 or go on to Coating the Concrete Slab below. Our optional translucent Synthetic Anti-Skid Fine may be added to the #12 if it is used in additional coats as a clear sealer.

The Product #12 Primer Sealer can also be mixed with silica sand and used as a patching material for potholes and otherwise damaged concrete if required.

Coating the Concrete Slap 

In many cases you will want to install a coating over the concrete slab.  There are a number of options for doing this but here are a few of the most common ones.  The biggest difference between these coatings is the chemical resistance. Please See Chemical Resistance Chart for a comparison of chemical resistance of the products below. All of these products are 100% solid, zero voc.  All of the coatings in this section are highly durable and resist the abrasion of traffic. 

UV Resistant Top-Coating

For jobs that will see direct sunlight.  It may be desirable to add an ultra violet (UV) Resistant top coating for the systems above.  


November 8, 2016



Epoxy Sealing a Floor Drain

Epoxy Sealing a Floor Drain

How to Seal Around an Existing Floor Drain with Epoxy.com Systems

Updated May 2025 with improved product recommendations and application tips.


The Problem

“I have a second-floor production area that has a long stainless steel trench drain around the center of the room. We hose the area down with hot water, but a crack is developing next to the drain that allows water to leak into the room below. The floor under my quarry tile is concrete.”

The Solution

Here’s how to permanently seal around a stainless steel drain using Epoxy.com Products #660, #10, #82, and #2 for industrial-grade waterproofing and chemical resistance.

Step-by-Step Instructions

1. Remove Surrounding Tile

Carefully remove the quarry tile around the perimeter of the floor drain.

2. Clean Back to Bare Concrete

Remove all grout and thinset to expose clean, sound concrete.
Surface prep guide

3. Undercut or V-Groove the Concrete Edge

  • Cut or chip a V-groove around the drain
  • Increase bonding surface for epoxy
  • Avoid cutting through the slab

4. Abrade the Drain Edge

  • Roughen stainless steel to remove shine
  • A dull surface improves bonding

5. Clean Thoroughly

  • Vacuum loose debris
  • If using air, ensure it’s oil-free

6. Prime the Drain Edge

Apply Product #660 – Aluminum Filled Primer.
Tack-free in 1–2 hours; recoat within 24 hours at 75°F.

7. Prime the Concrete

Mix and apply neat (resin + hardener only) Product #10 to all concrete and primed metal surfaces.

8. Install Epoxy Mortar

Mix Product #10 with Product #82 Mortar Aggregate.
Trowel into the cleaned drain perimeter and smooth flush. Let cure overnight.

9. Seal the Surface

Apply a squeegee coat of neat Product #10 to fully seal the repair area.

10. Allow to Cure

Let cure for 10–12 hours at 75°F.

11. Topcoat with Product #2 + Anti-Skid

Apply Product #2 – Chemical Resistant Epoxy Coating with Anti-Skid Additive.

12. Apply Second Coat

Repeat Step 11 for added durability.


Why This Works

  • Prevents water migration into lower levels
  • Resists chemical cleaning agents
  • Withstands high-temp washdowns
  • Bonds to both stainless steel and concrete

Need Help?

Contact Epoxy.com Technical Support:
📞 Call: 352-533-2167
📧 Email: info@epoxy.com
🌐 Visit: www.epoxy.com


Illustration

Cross-section of floor drain sealed with epoxy mortar and primer


Blog Details

  • Excerpt: Learn how to seal around stainless floor drains in food processing plants using epoxy systems from Epoxy.com.
  • Tags: epoxy floor drain, trench drain seal, epoxy patching, product #10, food plant waterproofing
  • Category: Floor & Drain Repairs
  • Slug: epoxy-floor-drain-repair


Care of Epoxy Floors

November 1, 2016

Epoxy Flooring Systems and Coatings

Daily Maintenance of Seamless Flooring and Floor Coatings

  • Sweep the floors daily.epoxy_chip_flooring_263s
  • If abrasive particles  are present they should be removed by mopping with common household detergents and rinsed completely.  Be sure not to use the detergent at a concentration higher than that recommended by the manufacturer of the floor cleaning material.  Be sure to test any cleaner that you haven’t used before on a sample of the Seamless Flooring Material or Seamless Floor coating.  You may want to be sure to prepare these samples as you are installing the floor so they will be available to you at a later time.
  • Promptly remove grease, and other contaminants from the surface of the floor
  • Be sure to rinse off all chemical solutions that may attack the surface.

Weekly Maintenance of Seamless Flooring and Floor Coatings

Smooth Systems

All seamless flooring and floor coatings should be mopped on a regular bases with a neutral soap or detergent, and completely rinsed. Be sure not to use the detergent at a concentration higher than that recommended by the manufacturer of the floor cleaning material.

Be sure to test any cleaner that you haven’t used before on a sample of the Seamless Flooring Material or Seamless Floor coating.

Mop should be rinsed often. Synthetic mops tend to work better on textured surfaces than cotton mops. The water should be changed frequently as well. Smooth floors are easily cleaned this way. It may be necessary to give extra care to areas that are subject to heavy traffic, hard rubber wheels, and steel wheels that leave marks. In these situations you can use the methods used for textured floors for these more difficult to remove contamination.

Textured Systems

Textured systems may require the use of a stiff bristled brush or floor scrubber to reach to bottom of the anti-skid texture.  Severe problem areas can be treated as follows:

Grease Removal

Grease is typically removed by Tri-sodium phosphate (TSP) or other commonly available biodegradable cleaner. Contact Epoxy.comTechnical Support Department with your specific questions.

Removing Dairy Products

Dairy products should be removed immediately as they may cause staining on some types of seamless flooring and seamless floor coating systems.

Tire Marks Removal

Scrub the area(s) with a stiff bristled brush and using the same biodegradable floor cleaner that you are using to mop with.

Stubborn Dirt or Stain Removal

When you are trying to remove stubborn dirt or stains,allow the biodegradable cleaner to set in the area for a little while longer and do the work for you. Then completely rinse to area to remove the cleaner and the dirt.

Chemical Spills

You should always rinse strong chemicals as quickly as possible completely from the surface. Chemicals allowed to dry on the surface typically become more concentrated as they dry.  That may cause the chemical to get concentrated enough to stain or even attack the seamless floor or seamless floor coating.

Waxing and Polishing of Seamless Flooring and Seamless Floor Coatings

Epoxy.com Epoxy and Urethane Seamless Flooring and Seamless Floor Coating Systems are very shinny and so waxing or polishing are not necessary.  If a floor is very old, or has seen extremely high traffic this shine may dull.  If it does then you can wax or polish the floor with standard commercial products that are designed for that purpose. Better yet, if this happens, you may want to renew or refinish your system – see below.

Renewing and Refinishing Seamless Flooring and Seamless Floor Coating Systems

Epoxy.com Epoxy and Urethane Seamless Flooring and Seamless Floor Coating Systems are designed to withstand heavy traffic and wear.  However, if there is enough traffic and/or abuse to cause the system to loose its shine, or show visible signs of wear, you may wish to restore the floor by “re-glazing” it.  Before re-glazing a flooring system or coating system you need to do the following:

  • Remove all wax, oil, grease and other contaminants from the surface
  • Lightly sand to break the shine
  • Consult with Epoxy.com Technical Support Department for the proper material to re-glaze you floor.  Be sure to follow all directions for installing the re-glazing material.

When in doubt contact Epoxy.com Technical Support at: info@epoxy.com or call us at 352-533-2167. You can also visit our website 24 hours per day at www.epoxy.com