How ESD Flooring Protects Electronics Manufacturing from Costly Failures

February 17, 2025

In electronics manufacturing, even a tiny electrostatic discharge (ESD) can cause catastrophic damage to sensitive components. Without the right ESD control measures, companies risk production failures, equipment damage, and regulatory non-compliance. One of the most critical, yet often overlooked, elements of an effective static control system is the flooring.

Epoxy.com specializes in high-performance electrostatic dissipative (ESD) and conductive flooring solutions tailored for electronics manufacturing environments. This article explores why ESD flooring is essential and how Epoxy.com’s industry-specific solutions protect your operations.

The Threat of ESD in Electronics Manufacturing

The modern electronics industry relies on ultra-sensitive microchips, semiconductors, and printed circuit boards (PCBs)—all highly vulnerable to static discharge. ESD-related failures can cause:

• Immediate damage (component burnout)

• Latent defects (hidden issues that emerge later)

• Product recalls and warranty claims

• Production downtime

• Regulatory compliance failures (ANSI/ESD S20.20)

These risks make ESD flooring a critical investment for any facility handling circuit boards, medical devices, aerospace electronics, or telecommunications equipment.

Why ESD Flooring Matters

Many assume that anti-static wrist straps and workstations provide adequate protection, but ESD buildup starts from the ground up. Foot traffic, rolling equipment, and dry air all contribute to static generation.

Key Benefits of ESD Flooring in Electronics Manufacturing:

• Provides a controlled path for static dissipation

• Reduces failure rates in PCB assembly

• Improves overall plant safety

• Meets stringent industry regulations

• Minimizes unexpected downtime and costly repairs

Best ESD Flooring Options for Electronics Manufacturing

Epoxy.com offers customized ESD flooring systems designed to protect electronics manufacturing facilities. These solutions include:

Epoxy.com Product #1-ESD

• 100% solids epoxy with electrostatic dissipative properties

• High-strength coating ideal for cleanrooms and assembly lines

• Resistance Range: 1 million – 1 billion ohms

• Best for: PCB production, microelectronics, aerospace components

Technical Data

View Product Details

Epoxy.com Product #630 Conductive Epoxy

• Conductive Novolac epoxy for extreme static control

• Excellent chemical resistance for facilities using fluxes and solvents

• Best for: Heavy-duty environments with high electrostatic sensitivity

Technical Data

Epoxy.com Product #671 Conductive Primer

• Enhances the conductivity of ESD flooring systems

• Boosts performance when paired with other Epoxy.com coatings

• Best for: Facilities requiring extra grounding efficiency

Integrating ESD Flooring with Other Static Control Measures

For maximum protection, ESD flooring should be part of a complete static control system, including:

• ESD-Safe Workstations – Prevent charge accumulation on tools and surfaces

• Anti-Static Footwear – Ensures personnel stay grounded

• Controlled Humidity – Reduces electrostatic buildup in dry environments

By combining ESD flooring with these precautions, electronics manufacturers can minimize risk and protect sensitive equipment.

Why Choose Epoxy.com for Your ESD Flooring Needs?

Epoxy.com has decades of experience providing high-performance static control solutions tailored to the electronics industry. Our technical support team can help you:

• Select the right ESD flooring system for your facility

• Ensure compliance with ANSI/ESD S20.20 standards

• Maximize protection for sensitive electronics

Technical Data

Get Expert Help for Your ESD Flooring Project

Protect your electronics manufacturing process from costly failures!

Contact Epoxy.com today for expert guidance on choosing the best ESD flooring for your facility.

For more detailed information

Contact Us Today:

📞 Call: 321-206-1833 (orders)

📞 Technical Support: 352-533-2167

📧 Email: sales@epoxy.com

🌐 Visit: www.epoxy.com

Leave a Comment » | Chemical Resistance, Chemical Resistant Epoxy, Chemical Resistant Paint, Electrostatic dissipative, Epoxy, ESD, Industrial Epoxy Coatings, Novolac, seamless epoxy floor coatings, seamless epoxy flooring system, spark free chemical resistant epoxy flooring, spark free epoxy floor, spark free floor | Tagged: , , , , | Permalink
Posted by Norm Lambert

Epoxy.com Product #632: High-Performance Flexible Novolac Epoxy Joint Filler

February 11, 2025

Introduction

When it comes to concrete joint protection in industrial, commercial, and high-traffic environments, choosing the right epoxy joint filler is crucial. Epoxy.com Product #632 is a 100% solids, flexible Novolac epoxy joint filler engineered to provide superior chemical resistance, impact durability, and long-lasting performance. Designed for saw-cut joints in concrete slabs on grade, this product excels in industrial settings, warehouses, chemical processing plants, and any facility that demands maximum durability.

Unlike traditional joint fillers that may crack, degrade, or fail under extreme conditions, Epoxy.com Product #632 maintains its flexibility while offering exceptional resistance to harsh chemicals, solvents, and heavy mechanical loads. Best of all, its zero-VOC formulation makes it a safe, environmentally friendly option that meets today’s stringent indoor air quality standards.

Technical Data: Performance & Properties

Key Features and Benefits

✅ 100% Solids Formulation – No shrinkage, ensuring joints remain fully sealed.

✅ Novolac Epoxy Technology – Exceptional chemical resistance for demanding environments.

✅ Flexible Yet Strong – Absorbs movement and impact, preventing cracks.

✅ Zero VOCs – Safe for indoor applications and environmentally responsible.

✅ Resists Chemicals & Abrasion – Ideal for warehouses, factories, and chemical facilities.

✅ Long Service Life – Reduces maintenance costs by preventing premature joint failures.

Technical Specifications

• Composition: 100% solids flexible Novolac epoxy

• Viscosity: Medium to high for excellent joint penetration

• Application Temperature: Recommended 50°F – 90°F (10°C – 32°C)

• Full Cure Time: 7 days at 77°F (25°C) (Can vary with ambient conditions)

• Working Time: Approximately 30-45 minutes at 70°F (21°C)

• VOC Content: Zero VOCs

• Compression Strength: High resistance to mechanical loads

• Chemical Resistance: Resists acids, alkalis, solvents, fuels, and industrial chemicals

For detailed performance specifications, refer to the Technical Data Sheet for Product #632.

Ideal Applications: Where to Use Product #632?

This industrial-grade joint filler is designed for a variety of concrete flooring applications where durability, chemical resistance, and flexibility are essential:

✔ Industrial & Manufacturing Facilities – Withstands heavy machinery, forklifts, and chemical exposure.

✔ Warehouses & Distribution Centers – Protects saw-cut joints from damage due to continuous traffic.

✔ Chemical Processing Plants – Exceptional resistance to acids, bases, and solvents.

✔ Pharmaceutical & Food Processing Areas – Zero VOCs make it safe for indoor applications.

✔ Transportation Hubs & Airports – Handles high traffic loads while preventing joint failures.

✔ Parking Decks & Garages – Stands up to vehicular loads, de-icing salts, and fuel spills.

✔ Cold Storage Facilities – Performs well in low-temperature environments.

Installation Guide: How to Apply Epoxy.com Product #632

Proper installation is critical to ensure long-term performance. Follow these best practices for a successful application.

1. Surface Preparation

• Ensure the concrete joints are clean, dry, and free from dust, debris, oils, and contaminants.

• Remove any existing weak, damaged, or incompatible joint fillers.

• Saw-cut or properly prepare the joints to create a clean bonding surface.

• Use compressed air or vacuuming to remove fine dust particles before application.

For detailed guidance on proper surface preparation, refer to this article on epoxy installation.

2. Mixing Instructions

• Precondition the epoxy components (both resin and hardener) to room temperature (70°F or 21°C) before mixing.

• Mix Part A (resin) and Part B (hardener) at the specified ratio until fully blended (typically 2-3 minutes).

• Avoid excessive mixing that introduces air bubbles into the material.

• If required, add approved aggregates for specific application needs,

3. Application Process

• Pour the mixed epoxy directly into the prepared joints.

• Use a trowel, putty knife, or squeegee to level and distribute the material.

• Allow the filler to self-level into the joint while ensuring complete penetration.

• If necessary, lightly tool the surface to ensure a smooth, even finish.

4. Curing & Drying Time

• Product #632 begins curing within hours and reaches full strength in 7 days.

• Avoid heavy traffic until the material has sufficiently cured.

• For faster turnaround, consider temperature-controlled curing environments.

Why Choose Epoxy.com Product #632?

🔹 Unmatched Durability – Prevents joint damage and cracking under extreme conditions.

🔹 Flexible Yet Strong – Absorbs impact without becoming brittle over time.

🔹 Zero VOCs – Safe for indoor use without harmful emissions.

🔹 High Chemical Resistance – Ideal for industrial, chemical, and manufacturing environments.

🔹 Low Maintenance & Cost Savings – Long service life reduces the need for frequent repairs.

Whether you’re repairing existing joints or sealing new construction joints, Epoxy.com Product #632 delivers industrial-grade protection for years to come.

Get Expert Support & Order Today!

Have questions about installation, chemical compatibility, or application techniques? Our epoxy experts are ready to help!

📞 Call for Orders: 321-206-1833

📞 Technical Support: 352-533-2167

📧 Email: sales@epoxy.com

🌐 Website: www.epoxy.com

🔹 Upgrade your concrete joint protection today with Epoxy.com Product #632 – the industry standard for flexible, chemical-resistant Novolac epoxy joint fillers!

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Posted by Norm Lambert

Protect Your High Traffic Areas

February 3, 2025

High-traffic areas like warehouses, garages, kitchens, and retail spaces demand surfaces that can withstand constant use without showing signs of wear. Traditional flooring options often struggle to hold up, leading to cracks, stains, and frequent maintenance. That’s why Epoxy.com’s high-performance coatings are the ideal solution for these demanding spaces. In this post, we’ll explore the benefits of epoxy for high-traffic areas and why it’s the best choice for durability and style.

The Challenges of High-Traffic Areas

Heavy foot traffic, vehicles, and equipment place significant stress on flooring. Common problems in high-traffic areas include:

        •        Cracks and Chips: Repeated use weakens the surface, causing visible damage.

        •        Stains and Spills: Grease, chemicals, and dirt can penetrate unprotected surfaces, leaving permanent stains.

        •        Frequent Repairs: Traditional materials like bare concrete or tile often require costly and time-consuming repairs.

        •        Safety Concerns: Slippery surfaces increase the risk of accidents, especially in busy environments.

Epoxy coatings address these challenges with superior performance and versatility.

Why Epoxy Coatings Are Ideal for High-Traffic Spaces

        1.        Durability to Withstand Heavy Use

Epoxy.com coatings are designed to handle the toughest conditions:

        •        Resist wear and tear from foot traffic, vehicles, and machinery.

        •        Maintain their integrity even under heavy loads, such as forklifts or pallet jacks in warehouses.

        2.        Chemical and Stain Resistance

        •        Prevent damage from grease, oil, cleaning agents, and other chemicals.

        •        Keep your surfaces looking pristine with minimal effort.

        3.        Seamless and Easy to Clean

        •        Epoxy creates a seamless, non-porous surface that won’t trap dirt or debris.

        •        Makes cleaning quick and easy, reducing downtime in busy environments.

        4.        Enhanced Safety Features

        •        Optional anti-slip finishes improve traction, reducing the risk of accidents.

        •        High-gloss finishes enhance visibility, especially in low-light areas.

        5.        Aesthetic Appeal

        •        Available in a variety of colors and finishes, from sleek metallics to decorative flakes, epoxy coatings elevate the look of any space.

        •        Combine style with function for a polished, professional appearance.

Best Applications for Epoxy in High-Traffic Areas

Epoxy.com coatings are versatile and work well in:

        •        Warehouses: Protect floors from heavy equipment, forklifts, and constant foot traffic.

        •        Garages: Withstand the weight of vehicles while resisting oil spills and stains.

        •        Kitchens: Create a seamless, hygienic surface that’s easy to clean and maintain.

        •        Retail Spaces: Enhance the aesthetic of your shop while standing up to customer foot traffic.

        •        Hospitals and Labs: Provide durable, chemical-resistant surfaces for high-demand environments.

How to Apply Epoxy in High-Traffic Spaces

To get the most out of your epoxy coating, proper application is essential:

        1.        Prepare the Surface:

        •        Clean thoroughly to remove grease, dirt, and dust.

        •        Repair any cracks or damage using a patching compound.

        2.        Apply a Primer:

        •        Use a primer to ensure strong adhesion and enhance durability.

        3.        Mix and Apply the Epoxy:

        •        Combine the resin and hardener and mix thoroughly.

        •        Apply evenly using a roller or squeegee, working in sections.

        4.        Add a Topcoat (Optional):

        •        For added protection and specific features like anti-slip or UV resistance, apply a topcoat.

        5.        Allow for Curing:

        •        Let the coating cure fully before heavy use (typically 48–72 hours).

Why Choose Epoxy.com for High-Traffic Areas?

At Epoxy.com, we offer coatings specifically designed to withstand the demands of high-traffic environments. Our products are:

        •        Industry-tested for durability and chemical resistance.

        •        Easy to apply with step-by-step guides for DIYers and professionals.

        •        Customizable with various colors and finishes to suit your style and functional needs.

Upgrade Your High-Traffic Space Today

Don’t let wear and tear compromise your workspace. With Epoxy.com’s coatings, you can protect your surfaces while enhancing their look and functionality. Whether it’s a busy warehouse, bustling retail shop, or family garage, epoxy coatings are the perfect solution for high-traffic areas.

Ready to upgrade your surfaces?

Ready to start your garage transformation?

For more detailed information Contact Us Today.

Call:

321-206-1833 (orders)

352-533-2167 (technical support)

Email: sales@epoxy.com

Visit: www.epoxy.com

Leave a Comment » | Chemical Resistance, Chemical Resistant Epoxy, Epoxy, Epoxy and Urethane Material Calculators, flexible Epoxy Membrane, Garage Flooring, Waterproofing | Tagged: , , , , , , , , , , , , , , | Permalink
Posted by Norm Lambert

How to Protect Your Surfaces During Winter with Epoxy Coatings and Aliphatic Urethane Protection

January 19, 2025

Winter weather can cause significant damage to outdoor surfaces, whether from snow, ice, salt, or freezing temperatures. Surfaces like driveways, patios, and garages are particularly vulnerable, and without proper protection, you could face cracking, staining, or erosion over time. Thankfully, Epoxy.com offers durable, weather-resistant epoxy coatings  and for ultimate protection, finishing with Epoxy.com Aliphatic Urethane Coating  ensures your surfaces are safeguarded even in winter’s toughest conditions.

Why Winter Can Damage Your Surfaces

Winter combines several destructive elements:

        •        Cracking: Repeated freeze-thaw cycles cause materials to expand and contract, leading to cracks.

        •        Staining: De-icing salts and chemicals leave unsightly marks on concrete and stone.

        •        Erosion: Snowmelt mixed with salt wears down surfaces, reducing their lifespan.

These challenges make it crucial to apply a protective barrier before winter hits.

How Epoxy Coatings Provide Winter Protection

Epoxy coatings from Epoxy.com act as a powerful shield, offering:

        •        Durability: Withstand freezing temperatures, heavy snow, and frequent vehicle or foot traffic.

        •        Chemical Resistance: Protect against salt, motor oil, and harsh de-icing agents.

        •        Waterproofing: Seal surfaces against moisture intrusion, minimizing freeze-thaw damage.

        •        Ease of Maintenance: A sleek finish simplifies snow and ice removal.

Pro Tip: Enhance your epoxy coating’s performance with Epoxy.com Aliphatic Urethane Coating as the final layer. Its UV resistance ensures your surface remains protected and looking great year-round, even when exposed to direct sunlight after snow melts.

Steps to Winter-Proof Your Surfaces

        1.        Inspect the Surface: Look for cracks or weak spots that require repair.

        2.        Clean Thoroughly: Remove dirt, grease, and debris for optimal adhesion.

        3.        Repair Cracks: Fill gaps with an epoxy patch kit to create a smooth surface.

        4.        Prime the Surface: Use an Epoxy.com primer for enhanced adhesion and durability.

        5.        Apply the Epoxy Coating: Choose a high-performance Epoxy.com product suitable for your project.

        6.        Finish with Aliphatic Urethane Coating: Apply Epoxy.com Aliphatic Urethane Coating as the final step. This layer adds:

        •        UV Protection: Prevent fading, chalking, and degradation caused by sunlight after the snow clears.

        •        Enhanced Durability: Provide an additional barrier against abrasions, chemicals, and wear.

        7.        Allow to Cure: Follow curing instructions to ensure maximum strength and protection.

Why Choose Epoxy.com for Winter Protection

At Epoxy.com, our products are designed to withstand extreme winter challenges while delivering exceptional performance and aesthetics. Here’s why professionals and DIYers trust us:

        •        Superior Durability: Products engineered for long-lasting performance.

        •        UV Resistance: Aliphatic urethane coatings protect outdoor surfaces year-round.

        •        Easy Application: Detailed guides ensure flawless results every time.

Start Winter-Proofing Today

Protect your surfaces from winter’s wear and tear with Epoxy.com epoxy coatings and Aliphatic Urethane Coating. Whether you’re preparing a driveway, patio, or garage, our products provide the durability, chemical resistance, and UV protection you need.

Don’t let winter damage your property—start your epoxy project today with Epoxy.com products for the ultimate combination of functionality, protection, and style.

Ready to get started?

For more detailed information Contact Us Today:

Call:

321-206-1833 (orders)

352-533-2167 (technical support)

Email: sales@epoxy.com

Visit: www.epoxy.com

Leave a Comment » | aliphatic urethane, Care and Maintenance of Epoxy, Chemical Resistance, Chemical Resistant Epoxy, Chemical Resistant Paint, Concrete Repair, crack isolation epoxy, epooxy stone, Epoxy, epoxy concrete floor patch, epoxy concrete repair, epoxy rock, Garage Flooring, high solids polyurethane UV resistant, High solids urethane, Polyurethane, repairing concrete with Epoxy, seamless epoxy floor coatings, seamless epoxy flooring system | Tagged: , , , , , , , , | Permalink
Posted by Norm Lambert

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