🏭 Safeguarding Water Treatment Facilities with Epoxy.com Product #633

June 4, 2025

💧 The Challenge in Water Treatment Facilities

Water and wastewater treatment plants are critical infrastructures that handle a variety of chemicals, including sulfuric acid, sodium hydroxide, sodium hypochlorite, and other corrosive substances. These chemicals are essential for processes like pH adjustment, disinfection, and coagulation. However, they pose significant risks to the structural integrity of containment areas if not properly managed.

Concrete and steel surfaces in these facilities are susceptible to chemical attacks, leading to degradation, leaks, and potential environmental hazards. Ensuring robust chemical containment is not just about compliance; it’s about protecting the environment and public health.

🛡️ Why Choose Epoxy.com Product #633?

Epoxy.com Product #633 is a 100% solids epoxy Novolac coating specifically designed to withstand harsh chemical environments. Here’s why it’s the ideal choice for water treatment facilities:

Exceptional Chemical Resistance: Product #633 exhibits outstanding resistance to strong acids, alkalis, and most industrial chemicals and solvents, including 98% sulfuric acid, sodium hydroxide, and sodium hypochlorite. Seamless and Impermeable Barrier: Forms a non-porous coating that prevents chemical infiltration and protects the substrate. Application Flexibility: Can be installed in cool or damp conditions and even in occupied facilities, minimizing disruption. Regulatory Compliance: Meets USDA standards and complies with EPA requirements for secondary containment.

🧪 Application Areas in Water Treatment Plants

Epoxy.com Product #633 can be used in numerous areas within both wastewater and potable water facilities:

Chemical Storage Tanks and Containment Areas Neutralization Pits and Trenches Pump Pads and Equipment Bases Secondary Containment Structures

Each of these surfaces faces constant exposure to aggressive chemicals, making a high-performance protective coating essential.

🛠️ Installation Guidelines

To ensure maximum performance:

Surface Preparation: Clean and profile concrete (mechanical abrasion or acid etching). Sandblast steel to near-white metal (SSPC-SP10). Priming: Apply Epoxy.com Product #899 or Product #12 to promote adhesion. Coating Application: Apply two coats of Product #633 at 8–10 mils wet film thickness each. Curing: Allow full cure before chemical exposure, per product data sheet.

📞 Get Expert Assistance

For custom recommendations or a containment specification quote:

📞 Call: 352-533-2167

📧 Email: info@epoxy.com

🌐 Visit: www.epoxy.com

Let our technical team help you build a safer, longer-lasting chemical containment system that meets the unique demands of your water treatment facility.

Leave a Comment » | Containment Coatings, Wastewater & Water Plant Flooring, Industrial Epoxy Systems, Epoxy | Tagged: , , , , , , , , , | Permalink
Posted by Norm Lambert

Epoxy,com Products for Industrial Floors

April 3, 2025

Industrial floors face some of the toughest conditions—heavy machinery, constant foot traffic, chemical spills, and extreme temperatures. Without the right protection, these floors can deteriorate quickly, leading to costly repairs, safety hazards, and operational downtime. That’s why Epoxy.com’s industrial-grade epoxy coatings are the ultimate solution. In this guide, we’ll cover everything you need to know about choosing and applying epoxy coatings for industrial floors.

Why Choose Epoxy.com Coatings for Industrial Floors?

Epoxy.com coatings are specifically designed to withstand the challenges of industrial environments. Here’s why they’re the preferred choice:

        1.        Unmatched Durability

        •        Epoxy forms a hard, protective layer that resists damage from heavy machinery, forklifts, and pallet jacks.

        •        Prevents cracking, chipping, and abrasion, ensuring long-lasting performance.

        2.        Chemical Resistance

        •        Protects floors from oil spills, cleaning agents, and industrial chemicals.

        •        Ideal for manufacturing facilities, labs, and food processing plants.

        3.        Improved Safety

        •        Available with anti-slip finishes to reduce accidents in areas prone to spills.

        •        Bright, high-gloss finishes enhance visibility in large spaces.

        4.        Seamless and Hygienic

        •        Creates a smooth, seamless surface that’s easy to clean and maintain.

        •        Prevents dirt, dust, and bacteria from accumulating in cracks or seams.

        5.        Cost-Effective

        •        Reduces long-term maintenance costs by protecting the floor from wear and tear.

        •        Minimizes downtime for repairs and replacements.

Applications for Industrial Epoxy Coatings

Epoxy.com’s coatings are versatile and can be used across a wide range of industries, including:

        •        Manufacturing Facilities: Protect floors from constant machinery use and heavy loads.

        •        Warehouses: Provide a durable surface that can handle forklifts, pallets, and high foot traffic.

        •        Food and Beverage Plants: Create a seamless, hygienic surface that meets strict safety and cleanliness standards.

        •        Laboratories: Resist chemical spills while maintaining a clean, sterile environment.

        •        Automotive Shops: Withstand oil, grease, and other fluids while enhancing the workspace’s aesthetic.

How to Apply Epoxy.com Coatings on Industrial Floors

Follow these steps to ensure a successful application:

Step 1: Prepare the Surface

Preparation is critical for achieving a strong bond:

        •        Clean the floor: Remove dirt, grease, and previous coatings using a degreaser or industrial cleaner.

        •        Repair damage: Fill in any cracks, holes, or uneven areas with a epoxy.com patching compound.

        •        Etch or grind the surface: Use a floor grinder or etching solution to create a rough texture for the epoxy to adhere to.

Step 2: Apply a Primer

        •        Use an appropriate Epoxy.com primer to enhance adhesion and provide a smooth base for the epoxy coating.

        •        Allow the primer to dry completely before proceeding.

Step 3: Mix and Apply the Epoxy

        1.        Mix the components: Combine the resin and hardener in the recommended ratio and mix thoroughly.

        2.        Apply the coating:

        •        Use a roller or squeegee to spread the epoxy evenly across the floor.

        •        Work in sections to ensure consistent coverage.

        3.        Optional: Add anti-slip additives or decorative flakes for added safety and style.

Step 4: Allow for Curing

        •        Let the epoxy cure for at least 24–48 hours before light use and 72 hours for heavy equipment.

        •        Ensure the environment is dust-free during the curing process to maintain a smooth finish.

Pro Tips for Industrial Epoxy Applications

        •        Temperature Control: Apply epoxy when temperatures are between 60°F and 85°F for optimal curing.

        •        Plan for Downtime: Allocate enough time for preparation, application, and curing to avoid disrupting operations.

        •        Use the Right Tools: High-quality rollers, squeegees, and mixing tools ensure an even, professional finish.

Why Choose Epoxy.com for Industrial Floors?

Epoxy.com offers high-performance coatings tailored to the unique demands of industrial spaces. Here’s why businesses trust us:

        •        Durable Solutions: Designed to handle heavy machinery, chemicals, and constant use.

        •        Customizable Options: Choose from a variety of colors, finishes, and safety features.

        •        Easy Application: Our products come with detailed instructions for both DIY and professional applications.

        •        Proven Results: Trusted by industries nationwide for reliability and long-lasting performance.

Upgrade Your Industrial Floors Today

With Epoxy.com’s industrial-grade coatings, you can protect your floors from damage, enhance safety, and improve the look of your workspace. Whether you’re outfitting a new facility or upgrading an existing floor, our epoxy products are built to exceed your expectations.

Ready to protect your industrial floors?

For more detailed information Contact Us Today.

Call:

321-206-1833 (orders)

352-533-2167 (technical support)

Email: sales@epoxy.com

Visit: www.epoxy.com

Leave a Comment » | Concrete Repair, Conductive Epoxy, crack isolation epoxy, Epoxy, epoxy concrete floor patch, Garage Flooring | Tagged: , , , , , , , , , , , , , , , , , , | Permalink
Posted by Norm Lambert

Protecting Sulfuric Acid Storage and Processing Areas with Epoxy.com Product #633

February 18, 2025

Sulfuric acid is one of the most aggressive and widely used industrial chemicals. It is vital to industries like chemical processing, battery manufacturing, metal treatment, and water treatment plants. However, sulfuric acid storage tanks, containment areas, and processing zones face constant threats from acid spills, splashes, and chemical vapors, which can rapidly corrode concrete and steel surfaces.

Facilities that handle sulfuric acid (H₂SO₄) require a high-performance chemical-resistant coating to prevent substrate deterioration, ensure environmental compliance, and protect worker safety.

This is where Epoxy.com Product #633 Novolac Epoxy Coating excels.

Why Sulfuric Acid is So Destructive

Sulfuric acid is extremely corrosive and reacts aggressively with:

• Concrete – Dissolving calcium hydroxide, weakening the slab.

• Steel – Accelerating rust and structural degradation.

• Grouts & Mortars – Leading to surface erosion and joint failures.

Even diluted sulfuric acid (e.g., battery acid) can cause permanent surface damage if not contained properly.

Epoxy.com Product #633: Built for Sulfuric Acid Protection

Epoxy.com Product #633 is a 100% solids Novolac epoxy coating engineered specifically for chemical containment areas exposed to strong acids like sulfuric acid. It forms an impermeable, highly chemical-resistant barrier, making it ideal for:

✔ Sulfuric Acid Storage Tanks & Secondary Containment

✔ Chemical Processing Floors

✔ Battery Charging Areas

✔ Drainage Systems Handling Acidic Waste

✔ Acid Leak Containment Trenches

Key Benefits of Epoxy.com Product #633

1. Superior Acid Resistance

Novolac epoxy chemistry offers outstanding resistance to concentrated sulfuric acid, including solutions up to 98% concentration.

This prevents surface erosion and chemical penetration, ensuring long-term protection even in constant exposure environments.

2. Long-Term Durability

• Protects Concrete & Steel from both splash exposure and chemical immersion.

• Abrasion-resistant surface holds up under forklift traffic, chemical drums, and industrial equipment.

• Prevents cracks and degradation often seen with standard epoxy coatings when exposed to acid attacks.

3. Seamless & Non-Porous Surface

Product #633 creates a seamless protective layer that seals the substrate.

This prevents acid infiltration into underlying concrete, which can lead to subsurface corrosion and costly structural repairs.

4. Easy Application Over Concrete and Steel

Product #633 can be applied to new or existing floors, including:

✔ Concrete containment areas

✔ Steel tank bases

✔ Repairing acid-damaged surfaces

Recommended System for Sulfuric Acid Environment

Step 1: Surface Preparation

• Concrete: Shot-blast or diamond grind to create a clean, rough surface.

• Steel: Sandblast to SSPC-SP10 near-white metal finish.

See more details

Step 2: Priming

Apply Epoxy.com Product #12 or Product #899 Epoxy Primer to seal the substrate and enhance adhesion.

Step 3: Application of Epoxy.com Product #633

• First Coat: Roll or squeegee at 160-200 sq. ft. per gallon.

• Second Coat: Repeat application to build chemical-resistant thickness (total thickness: 16-20 mils).

Optional: Broadcast Aggregate for Slip Resistance

For areas with heavy traffic or wet conditions, broadcast silica sand or aluminum oxide into the first coat for enhanced traction.

Real-World Applications

Epoxy.com Product #633 is trusted in:

• Battery Manufacturing Plants – Protecting floors from battery acid leaks.

• Water Treatment Facilities – Shielding containment areas from sulfuric acid dosing systems.

• Metal Finishing Plants – Protecting work areas where acid baths are common.

Compliance & Safety

Product #633 is designed to meet regulatory requirements for chemical containment in:

• EPA Secondary Containment (40 CFR 264.175)

• USDA Accepted for Use in Food Plants

Proper containment with acid-resistant coatings also reduces liability risks and ensures compliance with hazardous materials regulations.

Protect Your Facility from Sulfuric Acid Damage

Don’t let sulfuric acid spills eat away at your facility’s infrastructure.

Epoxy.com Product #633 provides the chemical resistance you need to safeguard your operations and reduce costly repairs.

Epoxy.com Contact Information:

📞 Call: 321-206-1833 (orders)

📞 Technical Support: 352-533-2167

📧 Email: sales@epoxy.com

🌐 Visit: www.epoxy.com

Leave a Comment » | Chemical Resistance, Chemical Resistant Epoxy, Chemical Resistant Paint, Epoxy, Industrial Epoxy Coatings, Installation, Novolac, seamless epoxy floor coatings, seamless epoxy flooring system | Tagged: , , , , , | Permalink
Posted by Norm Lambert

Novolac Epoxy Coatings: The Ultimate Chemical-Resistant Solution for Industrial Applications

February 10, 2025

Superior Novolac Epoxy Coatings for Extreme Chemical Resistance

When it comes to industrial environments exposed to harsh chemicals, extreme temperatures, and heavy traffic, Novolac epoxy coatings offer unparalleled protection. Whether you need high-performance epoxy grouts, joint fillers, coatings, or mortars, Epoxy.com’s Novolac epoxy solutions are designed for maximum durability and resistance to chemicals, solvents, and abrasion.

Why Choose Novolac Epoxy?

✔ Exceptional Chemical Resistance – Withstand exposure to acids, solvents, and aggressive chemicals, including 98% sulfuric acid.

✔ High Durability – Ideal for extreme industrial conditions, including chemical plants, secondary containment, pharmaceutical facilities, and food processing areas.

✔ Versatile Applications – Available in grout, coatings, joint fillers, and conductive formulations for customized protection.

✔ 100% Solids Formulation – Zero VOC options ensure a safer and more environmentally friendly installation.

Novolac Epoxy Products: High-Performance Protection for Industrial Floors & Joints

1. Novolac Epoxy Tile Grout – Heavy-Duty Chemical Resistance

Epoxy Novolac Tile Grout

For superior resistance in industrial tile installations, Product #235 Chemical Resistant Novolac Epoxy Tile Grouto and Adhesive is the ultimate solution. This industrial-grade epoxy grout is specially formulated for:

• Ceramic tile, quarry tile, brick pavers, and stone applications

• Dairies, bakeries, breweries, meat processing plants, distilleries, and pharmaceutical facilities

• Thermal shock and chemical resistance in harsh environments

Each kit contains resin, hardener, and mineral fillers for a dense, uniform seal, ensuring long-lasting protection.

2. Novolac Epoxy Joint & Crack Fillers – Maximum Flexibility & Strength

For saw-cut joints, control joints, and crack repairs, our chemical-resistant joint fillers provide superior durability:

• Product #632 Novolac Control Joint Filler – A 100% solids, flexible joint filler for concrete slabs, designed for long-term durability.

• Product #655 Epoxy Novolac Chemical Resistant Crack Filler – A two-component gel formulation for shallow crack repairs on vertical and horizontal surfaces. Thicker applications are possible on horizontal surfaces, ensuring a secure bond.

3. Novolac Epoxy Coatings & Mortars – Heavy-Duty Industrial Protection

For extreme chemical resistance and long-term durability, Epoxy.com offers premium Novolac epoxy coatings and mortar binders:

🔹 Product #630 Novolac Coating/Mortar Binder

✔ 100% solids epoxy Novolac binder for coatings, troweled mortars, and slurry applications

✔ Ideal for chemical plants, secondary containment, pulp mills, water treatment facilities, and utility areas

✔ Resists 98% sulfuric acid and other caustic chemicals

🔹 Product #633 Novolac Coating

✔ Solvent-resistant Novolac epoxy coating for high-exposure areas like pump pads, trenches, and storage facilities

✔ Used as a protective coating for steel and concrete in extreme chemical environments

✔ Commonly applied as a seal coat for Epoxy.com mortar systems where chemical resistance is required

4. Conductive Novolac Epoxy – Anti-Sparking, Chemical-Resistant Flooring

For facilities requiring both chemical resistance and conductivity, Product #676 Novolac Epoxy Chemical Resistant Conductive Floor Coating is the ideal solution:

✔ 100% solids, Zero VOC formula for safe, industrial-grade applications

✔ Designed for chemical and solvent storage areas where static control is critical

✔ Provides a conductive and spark-resistant surface, making it ideal for hazardous environments

Proper Installation for Maximum Performance

To achieve optimal chemical resistance and durability, proper mixing and installation are critical. Be sure to review:

📌 Installation Tips – Step-by-step guidelines for best results

📌 Technical Data & Safety Sheets (TDS/MSDS) – Essential product specifications

📌 Expert Support – Have questions? Contact us for professional assistance

Get the Best Novolac Epoxy Solutions for Your Industry

Epoxy.com specializes in industrial-grade Novolac epoxy systems designed to withstand the toughest environments. Whether you need grout, joint fillers, coatings, or conductive flooring, we have the perfect solution for your facility.

Contact Us Today for Expert Advice & Ordering

📞 Call: 321-206-1833 (Orders)

📞 Technical Support: 352-533-2167

📧 Email: sales@epoxy.com

🌐 Visit: www.epoxy.com

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Posted by Norm Lambert