Protecting Sulfuric Acid Storage and Processing Areas with Epoxy.com Product #633

February 18, 2025

Sulfuric acid is one of the most aggressive and widely used industrial chemicals. It is vital to industries like chemical processing, battery manufacturing, metal treatment, and water treatment plants. However, sulfuric acid storage tanks, containment areas, and processing zones face constant threats from acid spills, splashes, and chemical vapors, which can rapidly corrode concrete and steel surfaces.

Facilities that handle sulfuric acid (H₂SO₄) require a high-performance chemical-resistant coating to prevent substrate deterioration, ensure environmental compliance, and protect worker safety.

This is where Epoxy.com Product #633 Novolac Epoxy Coating excels.

Why Sulfuric Acid is So Destructive

Sulfuric acid is extremely corrosive and reacts aggressively with:

• Concrete – Dissolving calcium hydroxide, weakening the slab.

• Steel – Accelerating rust and structural degradation.

• Grouts & Mortars – Leading to surface erosion and joint failures.

Even diluted sulfuric acid (e.g., battery acid) can cause permanent surface damage if not contained properly.

Epoxy.com Product #633: Built for Sulfuric Acid Protection

Epoxy.com Product #633 is a 100% solids Novolac epoxy coating engineered specifically for chemical containment areas exposed to strong acids like sulfuric acid. It forms an impermeable, highly chemical-resistant barrier, making it ideal for:

✔ Sulfuric Acid Storage Tanks & Secondary Containment

✔ Chemical Processing Floors

✔ Battery Charging Areas

✔ Drainage Systems Handling Acidic Waste

✔ Acid Leak Containment Trenches

Key Benefits of Epoxy.com Product #633

1. Superior Acid Resistance

Novolac epoxy chemistry offers outstanding resistance to concentrated sulfuric acid, including solutions up to 98% concentration.

This prevents surface erosion and chemical penetration, ensuring long-term protection even in constant exposure environments.

2. Long-Term Durability

• Protects Concrete & Steel from both splash exposure and chemical immersion.

• Abrasion-resistant surface holds up under forklift traffic, chemical drums, and industrial equipment.

• Prevents cracks and degradation often seen with standard epoxy coatings when exposed to acid attacks.

3. Seamless & Non-Porous Surface

Product #633 creates a seamless protective layer that seals the substrate.

This prevents acid infiltration into underlying concrete, which can lead to subsurface corrosion and costly structural repairs.

4. Easy Application Over Concrete and Steel

Product #633 can be applied to new or existing floors, including:

✔ Concrete containment areas

✔ Steel tank bases

✔ Repairing acid-damaged surfaces

Recommended System for Sulfuric Acid Environment

Step 1: Surface Preparation

• Concrete: Shot-blast or diamond grind to create a clean, rough surface.

• Steel: Sandblast to SSPC-SP10 near-white metal finish.

See more details

Step 2: Priming

Apply Epoxy.com Product #12 or Product #899 Epoxy Primer to seal the substrate and enhance adhesion.

Step 3: Application of Epoxy.com Product #633

• First Coat: Roll or squeegee at 160-200 sq. ft. per gallon.

• Second Coat: Repeat application to build chemical-resistant thickness (total thickness: 16-20 mils).

Optional: Broadcast Aggregate for Slip Resistance

For areas with heavy traffic or wet conditions, broadcast silica sand or aluminum oxide into the first coat for enhanced traction.

Real-World Applications

Epoxy.com Product #633 is trusted in:

• Battery Manufacturing Plants – Protecting floors from battery acid leaks.

• Water Treatment Facilities – Shielding containment areas from sulfuric acid dosing systems.

• Metal Finishing Plants – Protecting work areas where acid baths are common.

Compliance & Safety

Product #633 is designed to meet regulatory requirements for chemical containment in:

• EPA Secondary Containment (40 CFR 264.175)

• USDA Accepted for Use in Food Plants

Proper containment with acid-resistant coatings also reduces liability risks and ensures compliance with hazardous materials regulations.

Protect Your Facility from Sulfuric Acid Damage

Don’t let sulfuric acid spills eat away at your facility’s infrastructure.

Epoxy.com Product #633 provides the chemical resistance you need to safeguard your operations and reduce costly repairs.

Epoxy.com Contact Information:

📞 Call: 321-206-1833 (orders)

📞 Technical Support: 352-533-2167

📧 Email: sales@epoxy.com

🌐 Visit: www.epoxy.com

Leave a Comment » | Chemical Resistance, Chemical Resistant Epoxy, Chemical Resistant Paint, Epoxy, Industrial Epoxy Coatings, Installation, Novolac, seamless epoxy floor coatings, seamless epoxy flooring system | Tagged: , , , , , | Permalink
Posted by Norm Lambert

How ESD Flooring Protects Electronics Manufacturing from Costly Failures

February 17, 2025

In electronics manufacturing, even a tiny electrostatic discharge (ESD) can cause catastrophic damage to sensitive components. Without the right ESD control measures, companies risk production failures, equipment damage, and regulatory non-compliance. One of the most critical, yet often overlooked, elements of an effective static control system is the flooring.

Epoxy.com specializes in high-performance electrostatic dissipative (ESD) and conductive flooring solutions tailored for electronics manufacturing environments. This article explores why ESD flooring is essential and how Epoxy.com’s industry-specific solutions protect your operations.

The Threat of ESD in Electronics Manufacturing

The modern electronics industry relies on ultra-sensitive microchips, semiconductors, and printed circuit boards (PCBs)—all highly vulnerable to static discharge. ESD-related failures can cause:

• Immediate damage (component burnout)

• Latent defects (hidden issues that emerge later)

• Product recalls and warranty claims

• Production downtime

• Regulatory compliance failures (ANSI/ESD S20.20)

These risks make ESD flooring a critical investment for any facility handling circuit boards, medical devices, aerospace electronics, or telecommunications equipment.

Why ESD Flooring Matters

Many assume that anti-static wrist straps and workstations provide adequate protection, but ESD buildup starts from the ground up. Foot traffic, rolling equipment, and dry air all contribute to static generation.

Key Benefits of ESD Flooring in Electronics Manufacturing:

• Provides a controlled path for static dissipation

• Reduces failure rates in PCB assembly

• Improves overall plant safety

• Meets stringent industry regulations

• Minimizes unexpected downtime and costly repairs

Best ESD Flooring Options for Electronics Manufacturing

Epoxy.com offers customized ESD flooring systems designed to protect electronics manufacturing facilities. These solutions include:

Epoxy.com Product #1-ESD

• 100% solids epoxy with electrostatic dissipative properties

• High-strength coating ideal for cleanrooms and assembly lines

• Resistance Range: 1 million – 1 billion ohms

• Best for: PCB production, microelectronics, aerospace components

Technical Data

View Product Details

Epoxy.com Product #630 Conductive Epoxy

• Conductive Novolac epoxy for extreme static control

• Excellent chemical resistance for facilities using fluxes and solvents

• Best for: Heavy-duty environments with high electrostatic sensitivity

Technical Data

Epoxy.com Product #671 Conductive Primer

• Enhances the conductivity of ESD flooring systems

• Boosts performance when paired with other Epoxy.com coatings

• Best for: Facilities requiring extra grounding efficiency

Integrating ESD Flooring with Other Static Control Measures

For maximum protection, ESD flooring should be part of a complete static control system, including:

• ESD-Safe Workstations – Prevent charge accumulation on tools and surfaces

• Anti-Static Footwear – Ensures personnel stay grounded

• Controlled Humidity – Reduces electrostatic buildup in dry environments

By combining ESD flooring with these precautions, electronics manufacturers can minimize risk and protect sensitive equipment.

Why Choose Epoxy.com for Your ESD Flooring Needs?

Epoxy.com has decades of experience providing high-performance static control solutions tailored to the electronics industry. Our technical support team can help you:

• Select the right ESD flooring system for your facility

• Ensure compliance with ANSI/ESD S20.20 standards

• Maximize protection for sensitive electronics

Technical Data

Get Expert Help for Your ESD Flooring Project

Protect your electronics manufacturing process from costly failures!

Contact Epoxy.com today for expert guidance on choosing the best ESD flooring for your facility.

For more detailed information

Contact Us Today:

📞 Call: 321-206-1833 (orders)

📞 Technical Support: 352-533-2167

📧 Email: sales@epoxy.com

🌐 Visit: www.epoxy.com

Leave a Comment » | Chemical Resistance, Chemical Resistant Epoxy, Chemical Resistant Paint, Electrostatic dissipative, Epoxy, ESD, Industrial Epoxy Coatings, Novolac, seamless epoxy floor coatings, seamless epoxy flooring system, spark free chemical resistant epoxy flooring, spark free epoxy floor, spark free floor | Tagged: , , , , | Permalink
Posted by Norm Lambert

Novolac Epoxy Coatings: The Ultimate Chemical-Resistant Solution for Industrial Applications

February 10, 2025

Superior Novolac Epoxy Coatings for Extreme Chemical Resistance

When it comes to industrial environments exposed to harsh chemicals, extreme temperatures, and heavy traffic, Novolac epoxy coatings offer unparalleled protection. Whether you need high-performance epoxy grouts, joint fillers, coatings, or mortars, Epoxy.com’s Novolac epoxy solutions are designed for maximum durability and resistance to chemicals, solvents, and abrasion.

Why Choose Novolac Epoxy?

✔ Exceptional Chemical Resistance – Withstand exposure to acids, solvents, and aggressive chemicals, including 98% sulfuric acid.

✔ High Durability – Ideal for extreme industrial conditions, including chemical plants, secondary containment, pharmaceutical facilities, and food processing areas.

✔ Versatile Applications – Available in grout, coatings, joint fillers, and conductive formulations for customized protection.

✔ 100% Solids Formulation – Zero VOC options ensure a safer and more environmentally friendly installation.

Novolac Epoxy Products: High-Performance Protection for Industrial Floors & Joints

1. Novolac Epoxy Tile Grout – Heavy-Duty Chemical Resistance

Epoxy Novolac Tile Grout

For superior resistance in industrial tile installations, Product #235 Chemical Resistant Novolac Epoxy Tile Grouto and Adhesive is the ultimate solution. This industrial-grade epoxy grout is specially formulated for:

• Ceramic tile, quarry tile, brick pavers, and stone applications

• Dairies, bakeries, breweries, meat processing plants, distilleries, and pharmaceutical facilities

• Thermal shock and chemical resistance in harsh environments

Each kit contains resin, hardener, and mineral fillers for a dense, uniform seal, ensuring long-lasting protection.

2. Novolac Epoxy Joint & Crack Fillers – Maximum Flexibility & Strength

For saw-cut joints, control joints, and crack repairs, our chemical-resistant joint fillers provide superior durability:

• Product #632 Novolac Control Joint Filler – A 100% solids, flexible joint filler for concrete slabs, designed for long-term durability.

• Product #655 Epoxy Novolac Chemical Resistant Crack Filler – A two-component gel formulation for shallow crack repairs on vertical and horizontal surfaces. Thicker applications are possible on horizontal surfaces, ensuring a secure bond.

3. Novolac Epoxy Coatings & Mortars – Heavy-Duty Industrial Protection

For extreme chemical resistance and long-term durability, Epoxy.com offers premium Novolac epoxy coatings and mortar binders:

🔹 Product #630 Novolac Coating/Mortar Binder

✔ 100% solids epoxy Novolac binder for coatings, troweled mortars, and slurry applications

✔ Ideal for chemical plants, secondary containment, pulp mills, water treatment facilities, and utility areas

✔ Resists 98% sulfuric acid and other caustic chemicals

🔹 Product #633 Novolac Coating

✔ Solvent-resistant Novolac epoxy coating for high-exposure areas like pump pads, trenches, and storage facilities

✔ Used as a protective coating for steel and concrete in extreme chemical environments

✔ Commonly applied as a seal coat for Epoxy.com mortar systems where chemical resistance is required

4. Conductive Novolac Epoxy – Anti-Sparking, Chemical-Resistant Flooring

For facilities requiring both chemical resistance and conductivity, Product #676 Novolac Epoxy Chemical Resistant Conductive Floor Coating is the ideal solution:

✔ 100% solids, Zero VOC formula for safe, industrial-grade applications

✔ Designed for chemical and solvent storage areas where static control is critical

✔ Provides a conductive and spark-resistant surface, making it ideal for hazardous environments

Proper Installation for Maximum Performance

To achieve optimal chemical resistance and durability, proper mixing and installation are critical. Be sure to review:

📌 Installation Tips – Step-by-step guidelines for best results

📌 Technical Data & Safety Sheets (TDS/MSDS) – Essential product specifications

📌 Expert Support – Have questions? Contact us for professional assistance

Get the Best Novolac Epoxy Solutions for Your Industry

Epoxy.com specializes in industrial-grade Novolac epoxy systems designed to withstand the toughest environments. Whether you need grout, joint fillers, coatings, or conductive flooring, we have the perfect solution for your facility.

Contact Us Today for Expert Advice & Ordering

📞 Call: 321-206-1833 (Orders)

📞 Technical Support: 352-533-2167

📧 Email: sales@epoxy.com

🌐 Visit: www.epoxy.com

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Posted by Norm Lambert

Protect Your High Traffic Areas

February 3, 2025

High-traffic areas like warehouses, garages, kitchens, and retail spaces demand surfaces that can withstand constant use without showing signs of wear. Traditional flooring options often struggle to hold up, leading to cracks, stains, and frequent maintenance. That’s why Epoxy.com’s high-performance coatings are the ideal solution for these demanding spaces. In this post, we’ll explore the benefits of epoxy for high-traffic areas and why it’s the best choice for durability and style.

The Challenges of High-Traffic Areas

Heavy foot traffic, vehicles, and equipment place significant stress on flooring. Common problems in high-traffic areas include:

        •        Cracks and Chips: Repeated use weakens the surface, causing visible damage.

        •        Stains and Spills: Grease, chemicals, and dirt can penetrate unprotected surfaces, leaving permanent stains.

        •        Frequent Repairs: Traditional materials like bare concrete or tile often require costly and time-consuming repairs.

        •        Safety Concerns: Slippery surfaces increase the risk of accidents, especially in busy environments.

Epoxy coatings address these challenges with superior performance and versatility.

Why Epoxy Coatings Are Ideal for High-Traffic Spaces

        1.        Durability to Withstand Heavy Use

Epoxy.com coatings are designed to handle the toughest conditions:

        •        Resist wear and tear from foot traffic, vehicles, and machinery.

        •        Maintain their integrity even under heavy loads, such as forklifts or pallet jacks in warehouses.

        2.        Chemical and Stain Resistance

        •        Prevent damage from grease, oil, cleaning agents, and other chemicals.

        •        Keep your surfaces looking pristine with minimal effort.

        3.        Seamless and Easy to Clean

        •        Epoxy creates a seamless, non-porous surface that won’t trap dirt or debris.

        •        Makes cleaning quick and easy, reducing downtime in busy environments.

        4.        Enhanced Safety Features

        •        Optional anti-slip finishes improve traction, reducing the risk of accidents.

        •        High-gloss finishes enhance visibility, especially in low-light areas.

        5.        Aesthetic Appeal

        •        Available in a variety of colors and finishes, from sleek metallics to decorative flakes, epoxy coatings elevate the look of any space.

        •        Combine style with function for a polished, professional appearance.

Best Applications for Epoxy in High-Traffic Areas

Epoxy.com coatings are versatile and work well in:

        •        Warehouses: Protect floors from heavy equipment, forklifts, and constant foot traffic.

        •        Garages: Withstand the weight of vehicles while resisting oil spills and stains.

        •        Kitchens: Create a seamless, hygienic surface that’s easy to clean and maintain.

        •        Retail Spaces: Enhance the aesthetic of your shop while standing up to customer foot traffic.

        •        Hospitals and Labs: Provide durable, chemical-resistant surfaces for high-demand environments.

How to Apply Epoxy in High-Traffic Spaces

To get the most out of your epoxy coating, proper application is essential:

        1.        Prepare the Surface:

        •        Clean thoroughly to remove grease, dirt, and dust.

        •        Repair any cracks or damage using a patching compound.

        2.        Apply a Primer:

        •        Use a primer to ensure strong adhesion and enhance durability.

        3.        Mix and Apply the Epoxy:

        •        Combine the resin and hardener and mix thoroughly.

        •        Apply evenly using a roller or squeegee, working in sections.

        4.        Add a Topcoat (Optional):

        •        For added protection and specific features like anti-slip or UV resistance, apply a topcoat.

        5.        Allow for Curing:

        •        Let the coating cure fully before heavy use (typically 48–72 hours).

Why Choose Epoxy.com for High-Traffic Areas?

At Epoxy.com, we offer coatings specifically designed to withstand the demands of high-traffic environments. Our products are:

        •        Industry-tested for durability and chemical resistance.

        •        Easy to apply with step-by-step guides for DIYers and professionals.

        •        Customizable with various colors and finishes to suit your style and functional needs.

Upgrade Your High-Traffic Space Today

Don’t let wear and tear compromise your workspace. With Epoxy.com’s coatings, you can protect your surfaces while enhancing their look and functionality. Whether it’s a busy warehouse, bustling retail shop, or family garage, epoxy coatings are the perfect solution for high-traffic areas.

Ready to upgrade your surfaces?

Ready to start your garage transformation?

For more detailed information Contact Us Today.

Call:

321-206-1833 (orders)

352-533-2167 (technical support)

Email: sales@epoxy.com

Visit: www.epoxy.com

Leave a Comment » | Chemical Resistance, Chemical Resistant Epoxy, Epoxy, Epoxy and Urethane Material Calculators, flexible Epoxy Membrane, Garage Flooring, Waterproofing | Tagged: , , , , , , , , , , , , , , | Permalink
Posted by Norm Lambert

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