Epoxy Sealing a Floor Drain

Epoxy Sealing a Floor Drain

How to Seal Around an Existing Floor Drain with Epoxy.com Systems

Updated May 2025 with improved product recommendations and application tips.


The Problem

“I have a second-floor production area that has a long stainless steel trench drain around the center of the room. We hose the area down with hot water, but a crack is developing next to the drain that allows water to leak into the room below. The floor under my quarry tile is concrete.”

The Solution

Here’s how to permanently seal around a stainless steel drain using Epoxy.com Products #660, #10, #82, and #2 for industrial-grade waterproofing and chemical resistance.

Step-by-Step Instructions

1. Remove Surrounding Tile

Carefully remove the quarry tile around the perimeter of the floor drain.

2. Clean Back to Bare Concrete

Remove all grout and thinset to expose clean, sound concrete.
Surface prep guide

3. Undercut or V-Groove the Concrete Edge

  • Cut or chip a V-groove around the drain
  • Increase bonding surface for epoxy
  • Avoid cutting through the slab

4. Abrade the Drain Edge

  • Roughen stainless steel to remove shine
  • A dull surface improves bonding

5. Clean Thoroughly

  • Vacuum loose debris
  • If using air, ensure it’s oil-free

6. Prime the Drain Edge

Apply Product #660 – Aluminum Filled Primer.
Tack-free in 1–2 hours; recoat within 24 hours at 75°F.

7. Prime the Concrete

Mix and apply neat (resin + hardener only) Product #10 to all concrete and primed metal surfaces.

8. Install Epoxy Mortar

Mix Product #10 with Product #82 Mortar Aggregate.
Trowel into the cleaned drain perimeter and smooth flush. Let cure overnight.

9. Seal the Surface

Apply a squeegee coat of neat Product #10 to fully seal the repair area.

10. Allow to Cure

Let cure for 10–12 hours at 75°F.

11. Topcoat with Product #2 + Anti-Skid

Apply Product #2 – Chemical Resistant Epoxy Coating with Anti-Skid Additive.

12. Apply Second Coat

Repeat Step 11 for added durability.


Why This Works

  • Prevents water migration into lower levels
  • Resists chemical cleaning agents
  • Withstands high-temp washdowns
  • Bonds to both stainless steel and concrete

Need Help?

Contact Epoxy.com Technical Support:
📞 Call: 352-533-2167
📧 Email: info@epoxy.com
🌐 Visit: www.epoxy.com


Illustration

Cross-section of floor drain sealed with epoxy mortar and primer


Blog Details

  • Excerpt: Learn how to seal around stainless floor drains in food processing plants using epoxy systems from Epoxy.com.
  • Tags: epoxy floor drain, trench drain seal, epoxy patching, product #10, food plant waterproofing
  • Category: Floor & Drain Repairs
  • Slug: epoxy-floor-drain-repair

Leave a Reply

Discover more from Epoxy.com News and Tips

Subscribe now to keep reading and get access to the full archive.

Continue reading