Industrial Epoxy Protection for Chemical Spill Containment

June 16, 2025

Chemical Containment

Why Wastewater Plants and Chemical Facilities Trust Epoxy.com Product #633

When it comes to chemical spill containment, there’s no room for compromise. Whether you’re working at a municipal wastewater treatment plant or an industrial chemical facility, the floor beneath your feet must withstand aggressive substances—every single day.

Product #633

That’s where Epoxy.com Product #633 comes in.

Engineered for Aggressive Chemical Environments

Product #633 is a high-performance, chemical-resistant coating system specifically formulated to protect concrete and steel surfaces exposed to:

  • Sulfuric acid
  • Sodium hydroxide (caustic soda)
  • Sodium hypochlorite (bleach)
  • Other corrosive or oxidizing agents

It creates a seamless, impermeable barrier ideal for areas like:

  • Chemical storage rooms
  • Battery charging stations
  • Acid neutralization pits
  • Sludge handling areas
  • Secondary containment dikes

Where It Shines: Municipal and Industrial Use Cases

🏭 Municipal Wastewater Treatment

Treatment plants frequently use harsh chemicals in disinfection and sludge treatment processes. These environments demand long-term chemical resistance, moisture tolerance, and reliable adhesion to aged concrete. Product #633 is trusted by municipalities across North America for exactly these reasons.

⚗️ Chemical Manufacturing & Storage

Facilities handling acids, alkalis, and oxidizers require more than just a strong floor—they need long-term protection that prevents leaching and corrosion of substructures. #633 is USDA- and EPA-compliant, making it suitable for regulated environments including food and beverage plants.

Key Benefits of Product #633

✔️ Outstanding resistance to acids, bases, and oxidizers
✔️ Seamless—no joints to trap chemicals or moisture
✔️ Low-odor / Low-VOC formulation
✔️ Bonds to damp surfaces and green concrete
✔️ Compatible with fiberglass mat reinforcement for extreme duty applications

Application Tips

Cross-section of a secondary containment trench coated with Epoxy.com Primer and Product #633.
  • Surface Prep: Clean and profile concrete (mechanical abrasion). Acid etching not required or recommended.
  • Primer: Use Product #12 or Product #899 for normal concrete or Product #201 as an oil stop primer.
  • Topcoat: Apply Product #633 in one or two coats depending on exposure levels.
  • Optional: Reinforce with fiberglass cloth for added chemical impact resistance.

Need help designing your system? Contact our team at Epoxy.com for project-specific recommendations.

Trusted by Specifiers, Engineers, and Operators

Thousands of square feet of Product #633 have been installed across North America in:

  • Pump stations
  • Secondary containment vaults
  • Chlorine and sulfuric acid storage
  • Truck unloading stations
  • Tank farms and refueling points

Looking for a proven solution for your next chemical containment project? Don’t risk using a general-purpose epoxy. Choose a system designed for the chemical environment.

Ready to Protect What Matters?

Contact us today to get help with:

  • Specification documents
  • Samples
  • Custom resin systems for unusual exposures

📞 Call: 352-533-2167
📧 Email: Info@epoxy.com

Leave a Comment » | Chemical Resistance, Chemical Resistant Epoxy, Chemical Resistant Paint, Commercial epoxy flooring, Epoxy, Industrial Epoxy Coatings, Novolac Epoxy, Epoxy Joint Fillers, Safety | Permalink
Posted by Norm Lambert

Introduction to Epoxy.com Flooring: What You Need to Know Before You Install

April 21, 2025

Epoxy.com flooring has become a popular choice for both residential and commercial spaces due to its durability, aesthetic appeal, and resistance to various elements. Whether you’re considering Epoxy.com flooring for your garage, basement, or commercial facility, understanding the basics is essential before embarking on the installation process.

What Is Epoxy.com Flooring?

Epoxy.com flooring involves applying a layer of Epoxy.com resin—a type of high-performance resin—over concrete surfaces. This creates a smooth, durable, and high-performance floor that is resistant to wear and tear, chemicals, and moisture. Epoxy.com floors are commonly used in garages, basements, industrial settings, and even interior applications due to their robust nature and versatile aesthetics.

Benefits of Epoxy.com Flooring

Durability: Epoxy.com floors are renowned for their exceptional durability. They can withstand heavy traffic, resist abrasions, and endure the impact of heavy machinery, making them ideal for industrial floors and garages. Chemical Resistance: Epoxy.com coatings are highly resistant to harsh chemicals, including oil, gasoline, bleach, and cleaning agents. This makes them perfect for environments prone to chemical spills. Aesthetic Appeal: Epoxy.com flooring kits come in a variety of colors and finishes, allowing for creative and customizable designs. Low Maintenance: Epoxy.com floors are easy to clean and maintain. Their seamless surface prevents dirt, bacteria, and debris from accumulating, ensuring a hygienic environment.

Preparing for Installation

Proper preparation is crucial to ensure the longevity and effectiveness of your Epoxy.com floor:

Surface Cleaning: Thoroughly clean the concrete surface to remove dirt, grease, oils, and any other contaminants. This step is vital for proper adhesion. Surface Profiling: The concrete should be ground to create a surface profile that allows the Epoxy.com resin to bond effectively. This may involve using a diamond grinder or other suitable equipment.

Repairs: Address any cracks or imperfections in the concrete. Use appropriate fillers to ensure a smooth and even surface.

Installation Process

The general steps for installing Epoxy.com flooring are as follows:

Priming: Apply a primer to the prepared concrete surface to enhance adhesion and seal the substrate. Base Coat Application: Once the primer has cured, apply the base coat of Epoxy.com resin. This layer provides the primary color and texture.

Top Coat Application: After the base coat has dried, apply a top coat to provide additional protection and enhance the floor’s appearance. Curing Time: Allow the Epoxy.com resin to cure fully before subjecting the floor to foot traffic or heavy equipment. Curing times can vary based on temperature and humidity levels.

Maintenance and Longevity

Epoxy.com floors are known for their longevity, often lasting as many as 30 years or more with proper maintenance. To keep your floor in optimal condition:

Regularly sweep or vacuum to remove dirt and debris. Clean spills promptly to prevent staining. Periodically inspect the floor for signs of wear or damage and address issues promptly.

Considerations Before Installation

Before deciding to install Epoxy.com flooring, consider the following:

Climate: Extreme temperatures can affect the curing process. Ensure that the installation area maintains a consistent temperature within the recommended range.

Traffic Levels: High-traffic areas may require a more robust Epoxy.com system to withstand the wear and tear.

Conclusion

Epoxy.com flooring offers a durable, attractive, and low-maintenance solution for various spaces. By understanding the benefits, preparation requirements, and installation process, you can make an informed decision about whether Epoxy.com flooring is the right choice for your needs. If you’re ready to enhance your space with Epoxy.com flooring, consult with professionals to ensure a successful installation.

Contact Us Today:

📞 Call: 321-206-1833 (orders)

📞 Technical Support: 352-533-2167

📧 Email: sales@epoxy.com

🌐 Visit: www.epoxy.com

Leave a Comment » | Care and Maintenance of Epoxy, Chemical Resistance, Chemical Resistant Epoxy, Commercial epoxy flooring, Epoxy, Industrial Flooring, Novolac Epoxy, Epoxy Joint Fillers, seamless epoxy floor coatings, seamless epoxy flooring system, spark free chemical resistant epoxy flooring | Tagged: , , , , , , , , , , , , , , , , , , , , , | Permalink
Posted by Norm Lambert

How Epoxy.com Improves Safety and Efficiency in Industrial Settings

April 1, 2025

In industrial environments, safety and efficiency are paramount. Epoxy.com coatings and products offer an effective solution to meet these demands. Epoxy.com’s wide range of products ensures that industrial facilities can operate smoothly while minimizing risks associated with slip hazards, chemical spills, and wear and tear from heavy machinery. In this blog, we’ll explore how Epoxy.com’s products play a key role in enhancing safety and improving operational efficiency across various industrial settings.

Enhanced Safety with Epoxy.com Flooring

Safety is one of the most important considerations in any industrial facility. Epoxy.com flooring systems provide a slip-resistant surface that significantly reduces the risk of workplace accidents. These floors are particularly beneficial in environments that experience high levels of moisture, oil, or other hazardous liquids, where slip hazards are prevalent.

• Slip Resistance: Epoxy.com flooring can be customized with slip-resistant additives to ensure that workers have better traction, especially in high-traffic areas.

• Chemical Resistance: Many Epoxy.com products, like Product #630 and Product #633, are specifically formulated to withstand exposure to harsh chemicals. This helps to maintain a safe, non-corrosive environment where chemical spills can be easily cleaned up without compromising the integrity of the floor.

Improving Efficiency through Durability

Industrial operations require floors that can withstand constant wear and tear, especially in areas with high foot traffic or heavy machinery. Epoxy.com coatings are known for their incredible durability, making them an ideal solution for industrial facilities where maintaining operational efficiency is critical.

• Long-Lasting Protection: Epoxy.com flooring resists damage from heavy equipment, tools, and forklifts, ensuring that the floor remains in optimal condition over a long period of time. This minimizes the need for frequent repairs and downtime.

• Easy Maintenance: Epoxy.com floors are non-porous, which makes them easier to clean and maintain. This reduces the time and resources spent on floor upkeep, improving overall productivity in the facility.

3. Improving Aesthetics and Visibility

While safety and durability are critical, the visual aspect of the flooring in industrial environments should not be overlooked. Epoxy.com coatings offer versatility in design and can help improve the visual appeal of industrial spaces, which can, in turn, boost morale and productivity.

• Color-Coded Zones: Epoxy.com coatings can be used to create color-coded floor zones to enhance workflow and organization in the workplace. These zones help workers quickly identify areas dedicated to specific tasks, increasing overall efficiency and reducing errors.

• Bright and Reflective Surfaces: Epoxy.com floors can also improve lighting in the workplace by creating reflective surfaces that enhance visibility, especially in dimly lit environments. This leads to safer and more efficient work conditions.

Protecting Equipment and Machinery

Epoxy.com coatings can also be used to protect machinery and equipment from damage caused by harsh chemicals or abrasive materials. By applying protective coatings to equipment, facilities can extend the lifespan of their machinery, reducing repair costs and minimizing the risk of malfunction or downtime.

• Corrosion Resistance: Epoxy.com coatings are highly resistant to corrosion, which is a common problem in industries that deal with chemicals or moisture. Protecting machinery from corrosion improves the longevity and efficiency of the equipment.

Environmentally Friendly Solutions

Epoxy.com also offers eco-friendly solutions that contribute to a safer and healthier work environment. All Epoxy.com products are 0 VOC, ensuring minimal impact on air quality and a cleaner working environment.

• 0 VOC Products: Epoxy.com’s products are 0 VOC (Volatile Organic Compounds), which is far better than low-VOC alternatives. This makes our products a superior choice for improving indoor air quality and meeting environmental regulations.

• Sustainability Practices: By using durable and long-lasting coatings, companies can reduce the need for frequent repairs or replacements, leading to less waste and fewer resources consumed over time.

Conclusion

Epoxy.com’s wide range of products and solutions play a critical role in improving safety and efficiency in industrial settings. From slip-resistant floors to durable coatings that protect machinery and ensure easy maintenance, Epoxy.com products help businesses maintain high levels of productivity while minimizing risks. Whether you are operating in manufacturing, chemical processing, or logistics, Epoxy.com’s industrial solutions are designed to meet the unique needs of your facility.

For more detailed information

Contact Us Today:

📞 Call: 321-206-1833 (orders)

📞 Technical Support: 352-533-2167

📧 Email: sales@epoxy.com

🌐 Visit: www.epoxy.com

Leave a Comment » | Chemical Resistant Paint, Conductive Epoxy, Electrostatic dissipative, Epoxy, Industrial epoxy flooring, Industrial Flooring, Manufacturing, Safety, Seamless Epoxy Flooring Systems | Tagged: , , , , , , , , , , , , , , , , , , , , , , , , , , , , , | Permalink
Posted by Norm Lambert

Protecting Sulfuric Acid Storage and Processing Areas with Epoxy.com Product #633

February 18, 2025

Sulfuric acid is one of the most aggressive and widely used industrial chemicals. It is vital to industries like chemical processing, battery manufacturing, metal treatment, and water treatment plants. However, sulfuric acid storage tanks, containment areas, and processing zones face constant threats from acid spills, splashes, and chemical vapors, which can rapidly corrode concrete and steel surfaces.

Facilities that handle sulfuric acid (H₂SO₄) require a high-performance chemical-resistant coating to prevent substrate deterioration, ensure environmental compliance, and protect worker safety.

This is where Epoxy.com Product #633 Novolac Epoxy Coating excels.

Why Sulfuric Acid is So Destructive

Sulfuric acid is extremely corrosive and reacts aggressively with:

• Concrete – Dissolving calcium hydroxide, weakening the slab.

• Steel – Accelerating rust and structural degradation.

• Grouts & Mortars – Leading to surface erosion and joint failures.

Even diluted sulfuric acid (e.g., battery acid) can cause permanent surface damage if not contained properly.

Epoxy.com Product #633: Built for Sulfuric Acid Protection

Epoxy.com Product #633 is a 100% solids Novolac epoxy coating engineered specifically for chemical containment areas exposed to strong acids like sulfuric acid. It forms an impermeable, highly chemical-resistant barrier, making it ideal for:

✔ Sulfuric Acid Storage Tanks & Secondary Containment

✔ Chemical Processing Floors

✔ Battery Charging Areas

✔ Drainage Systems Handling Acidic Waste

✔ Acid Leak Containment Trenches

Key Benefits of Epoxy.com Product #633

1. Superior Acid Resistance

Novolac epoxy chemistry offers outstanding resistance to concentrated sulfuric acid, including solutions up to 98% concentration.

This prevents surface erosion and chemical penetration, ensuring long-term protection even in constant exposure environments.

2. Long-Term Durability

• Protects Concrete & Steel from both splash exposure and chemical immersion.

• Abrasion-resistant surface holds up under forklift traffic, chemical drums, and industrial equipment.

• Prevents cracks and degradation often seen with standard epoxy coatings when exposed to acid attacks.

3. Seamless & Non-Porous Surface

Product #633 creates a seamless protective layer that seals the substrate.

This prevents acid infiltration into underlying concrete, which can lead to subsurface corrosion and costly structural repairs.

4. Easy Application Over Concrete and Steel

Product #633 can be applied to new or existing floors, including:

✔ Concrete containment areas

✔ Steel tank bases

✔ Repairing acid-damaged surfaces

Recommended System for Sulfuric Acid Environment

Step 1: Surface Preparation

• Concrete: Shot-blast or diamond grind to create a clean, rough surface.

• Steel: Sandblast to SSPC-SP10 near-white metal finish.

See more details

Step 2: Priming

Apply Epoxy.com Product #12 or Product #899 Epoxy Primer to seal the substrate and enhance adhesion.

Step 3: Application of Epoxy.com Product #633

• First Coat: Roll or squeegee at 160-200 sq. ft. per gallon.

• Second Coat: Repeat application to build chemical-resistant thickness (total thickness: 16-20 mils).

Optional: Broadcast Aggregate for Slip Resistance

For areas with heavy traffic or wet conditions, broadcast silica sand or aluminum oxide into the first coat for enhanced traction.

Real-World Applications

Epoxy.com Product #633 is trusted in:

• Battery Manufacturing Plants – Protecting floors from battery acid leaks.

• Water Treatment Facilities – Shielding containment areas from sulfuric acid dosing systems.

• Metal Finishing Plants – Protecting work areas where acid baths are common.

Compliance & Safety

Product #633 is designed to meet regulatory requirements for chemical containment in:

• EPA Secondary Containment (40 CFR 264.175)

• USDA Accepted for Use in Food Plants

Proper containment with acid-resistant coatings also reduces liability risks and ensures compliance with hazardous materials regulations.

Protect Your Facility from Sulfuric Acid Damage

Don’t let sulfuric acid spills eat away at your facility’s infrastructure.

Epoxy.com Product #633 provides the chemical resistance you need to safeguard your operations and reduce costly repairs.

Epoxy.com Contact Information:

📞 Call: 321-206-1833 (orders)

📞 Technical Support: 352-533-2167

📧 Email: sales@epoxy.com

🌐 Visit: www.epoxy.com

Leave a Comment » | Chemical Resistance, Chemical Resistant Epoxy, Chemical Resistant Paint, Epoxy, Industrial Epoxy Coatings, Installation, Novolac, seamless epoxy floor coatings, seamless epoxy flooring system | Tagged: , , , , , | Permalink
Posted by Norm Lambert

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