Moisture Tolerant Epoxy

October 23, 2017

Moisture Tolerant

Epoxy Primer

and Base Coat

Epoxy.com Product #100

Can be Used as a Primer Over Concrete as New as 5 Days


Epoxy.com Product #100 Moisture Tolerant Primer and Base Coat consists of a unique water based epoxy technology which allows the contractor to install epoxy resin floor systems and other moisture sensitive floor coverings on new concrete (5 days old) without fear of moisture entrapment. Epoxy.com Product 100 Moisture Tolerant Primer and Base Coat is applied in a two coat application. Epoxy.com Product 100 Moisture Tolerant Primer and Base Coat is the primer/basecoat used in various Epoxy.com Products

Epoxy.com Product #100 Moisture Tolerant Primer and Base Coat is a unique two-component, moisture tolerant, extremely high density, chemically enhanced epoxy based product which reduces the passage of water vapor and moisture through slabs on, above or below grade, thus eliminating delamination and blistering of adhesives, floor coverings, resin floor systems, epoxy terrazzo and coatings.

Epoxy.com Product #100 Moisture Tolerant Primer and Base Coat controls water vapor transmission levels for the installation of most floor covering systems, including VCT, sheet vinyl, carpets, wood, laminates, epoxy resin flooring and epoxy terrazzo.

Advantages

  • Vapor and water barrier.
  • Can be placed on new concrete in as little as 5 days.
  • Water based – low VOC.
  • Highly moisture tolerant
  • Barrier against radon and other gasses
  • Compatible with most flooring systems – conventional, and seamless epoxy flooring systems.
  • Does not support the growth of mold.
  • Easy to install with little down time.

Considerations

  • Substrate must be at least 50° F during installation and curing
  • Substrate must be free of dirt, sealers, waxes, and other foreign materials that would interfere with proper bonding.
  • Must be installed a minimum of 1/8 for use with moisture sensitive floor coverings.

 

Application

Surface preparation

Surface preparation is the most critical portion of any successful resinous flooring system application. All substrates must be properly prepared as outlined in Epoxy.com Surface Preparation Procedures. Epoxy.com Technical Support Department is pleased to answer any questions.

Mixing

Epoxy.com Product #100 Moisture Tolerant Primer and Base Coat is a two-component material. Do not alter mixing ratios in any way. Part I and Part II are supplied in the correct mixing ratios. Always mix a complete unit in the proportions supplied.

Stir material for approximately 3-4 minutes to form a homogeneous consistency using a slow speed drill and “Jiffy” blade. Do not entrap excessive air. Scrape all sides and bottom of container to ensure thorough mixing.

Priming

Prime using Epoxy.com Product #100 Moisture Tolerant Primer and Base Coat thinned 10% with one (1) pint of potable water per 1.25 gallon unit for good
penetration. Apply with a squeegee and short nap roller to the properly prepared substrate. Back roll with the short nap roller to achieve a uniform coverage. Allow to cure hard enough for foot traffic, about 3-4 hours at 75 degrees F.

Body Coat

Apply one (1) Part of Epoxy.com Product #100 Moisture Tolerant Primer and Base Coat to 4 parts of B. Thoroughly mix with a low speed drill and Jiffy blade until uniform. Mix with low speed drill until uniform and no lumps. Apply with trowel, or squeegee. Allow to self-level and backroll with a looped roller. A 1.25 gallon unit will
cover 30 sq. ft. @ 1/16″.

Broadcast surface with broadcast sand to excess (30-50 lbs./100 sq. ft.) with Epoxy.com Product #77 to achieve 1/8 inch. Sweep and vacuum excess or loose sand after hardening (16-24 hours, depending on temperature).

Top Coatings and Overlays

Apply top coatings or resin floor system directly over broadcast surface. Prime surface with appropriate Epoxy.com primer as required. For vinyl flooring and other floor coverings consult with manufacturer of floor covering.

Physical Properties

Material 2-component epoxy
Density 12.70 lbs/gallon
VOC Content, Mixed < 1 g/L
Solids by Volume 59%
Flash Point: Part A

Part B

>212°F

170 °F

Mixing Ratio 1:4 by Vol.
Pot Life, Approximate 60 minutes @ 75°F (24°C)
Open to Foot Traffic After 16 hrs. at 73°F (23°C)
Curing Temperature Minimum 50°F
Full Cure and Maximum Resistance 7 days
Hardness, Shore D ASTM-D-2240 70-75
Compressive Strength  ASTM-C- 579 6500 psi
Flexural Strength ASTM-C-580 2100 psi
Adhesion To:

-New concrete (5 days)

-Moist concrete (28 days)

-Dry concrete (28 days)

 

110 psi

550 psi

580 psi

Temperature Resistance:

a)Continuous:

-Dry heat

-Humid

b)Intermittent:

-High pressure water

-Dry heat

140°F (60°C)

113°F (45°C)

185°F (85°C)

149-185°F (65-85°C)

Maintenance

After completing the application of Epoxy.com Product #100 Moisture Tolerant Primer and Base Coat and the topcoats or floor covering system, the installer should provide the owner with maintenance instructions relevant to the specific topcoats or floor covering. If floors become slippery due to animal fats, oil, grease, or soap film, clean and rinse thoroughly.

More Information

For more information please visit our website at http://www.Epoxy.com, email me at norm@epoxy.com or call Epoxy.com Technical Support Department at 352-533-2167.


Epoxy.com Product #441 vs #442

October 20, 2017

What is the difference between Epoxy.com Product #441 and Product #442?

441 and 442 Duel Component Urethane

How They are the Same

Both Products are two component water- based aliphatic (non-yellowing) polyurethane. both products are free of the health and environmental problems normally found in solvent-based urethanes, while maintaining excellent performance properties.

Both Epoxy.com Product #441 and  Product #442  have good chemical, stain, and mar resistance. In addition, it’s easy to clean and has excellent color retention under heavy foot traffic.

Both products high performance coating for use in a variety of seamless floor and wall coating systems.

Both Products eliminates the strong solvent odor normally associated with high performance materials.

They are both ideal for topcoats and finishes that require high abrasion resistance. Typical application areas are clean rooms, hospitals, pharmaceutical facilities, stained concrete, wood floors, and as a seal coat for most Epoxy.com floor and wall coating systems.

How They Are Different

Epoxy.com Product #441 is a satin Finish

Epoxy.com Product  #442 polyurethane provides a gloss finish.

Need this Product, Order it Soon

This product cannot be shipped to cold climates in very cold weather, so get your material  soon while you still can.

Additional Questions:

For additional information please visit http://www.epoxy.com, email me at norm@epoxy.com or call Epoxy.com Technical Support at 352-533-2167.

 


Extending The Epoxy Install Season

October 17, 2017

Cold Temperature Epoxy

Installing Epoxy on Garage Floors in Cold Temperatures

Extend Epoxy Installation Season into Winter

It is that time of year again when I start getting  a lot of calls and emails about installing epoxy in cold temperatures. epoxy_color_chart_s

The best time to protect your floor is before it sees any salt at all. If you have a new garage floor now is the time to protect it.  It is still possible to do older floors but the more salt it sees the more difficult and expensive it can be.

The night temperatures are dropping this time of year. It is still possible to coat your garage floor before temperatures drop too low. Our cold temperature epoxies will cure with substrate temperatures as low as 35 degrees F, although it will set a lot faster at 40 degrees F.

Protecting your garage floors is especially  important in areas that will see salt from roads or ocean spray.  You will want to protect your garage from the ravaging effects of salt deterioration. Without protecting your floor salt will damage your garage floor and make for very expensive repairs later if it is not well protected.

It is not too late to protect your floor even in cold climates if you move quickly now.  Without this protection your garage floor will not be as nice come spring as it is now.  The damage that takes place is not only aesthetic but structural.

Cold Temperatures Epoxies

Cold Temperature Cure Epoxy Resins allow installation to be done at low temperatures as low as 35°F., (although it sets a lot faster at 40°F) expanding your epoxy coating and epoxy flooring installation season. Epoxy.com Cold Temperature Cure Epoxy Resins can also be used in cold storage areas like food processing areas, where the temperature cannot be raised higher than 35° F or so. Normal cured epoxy typically requires 50°F or more.

Depending on how you mix the aggregate into the products below, they can be used as a mortar for overlays, or a grout for sealing between other hardened construction materials.

Commonly Used Cold Temperature epoxies

Product #1 Cold Temperature Cure Epoxy Coating is 100% solids and specially formulated coatings for cold temperature applications. Cold Temperature Epoxy Coating #1 is able to cure at temperatures as low as 35°F. It has Zero (0) VOCs. Since it has no VOCs, it has no solvent so it meets the strictest possible standard for a low VOC coating. It is often used in coolers and food preparation areas that require constant low temperatures. Product #1 Cold Temperature Cure Epoxy Coating is also frequently used in room temperature applications to meet super-fast cure, limited shutdown needs.

Product #10 Cold Temperature Curing Epoxy Mortar Resin – This product has a low modulus of elasticity (flexibility) and is Low Viscosity. The low viscosity allows heavy loading of the right fillers. The heavy filler loading helps not only to save money, but helps to maintain better thermal coefficient with respect to concrete and steel. The low modulus of elasticity prevents it from being brittle making it less vulnerable to thermal coefficient differences. It also gives it better impact resistance.

You can find more information on cold temperature cured epoxy at: http://www.epoxy.com/EpoxyColdCured.aspx.

Please send me your questions to me by email to norm@epoxy.com


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